Proceedings of the 4th International Conference on the Industry 4.0 Model for Advanced Manufacturing (eBook)

Preface 6
Conference Founder and Chair 7
Conference Co-chairs 7
International Program Committee 8
Organizing Committee 9
Contents 10
Nano - Precision Systems for Overlay in Advanced Lithography Processes 12
Abstract 12
1 Introduction 12
2 Photolithography Systems Utilizing Direct - Referencing Overlay Metrology - Pre - 1990 13
3 Photolithography Systems Utilizing Indirect-Referencing Overlay Metrology - 1990s and Onwards 15
4 Overlay Control in Next - Generation Lithography - 2010 and Onwards 17
5 Conclusion 20
References 20
Interoperability in Coordinate Metrology 23
Abstract 23
1 Introduction 23
1.1 Elements of a Dimensional Metrology System 24
1.2 Interoperability Issues 25
2 Product Life-Cycle Management 27
2.1 Product Data Management in Dimensional Metrology 29
2.2 Product and Manufacturing Information 30
2.2.1 PMI Classification 31
2.2.2 PMI Benefits 31
2.2.3 PMI and Inspection 32
3 Standard Languages 32
3.1 Product Data Models and Standards 33
4 Computer-Aided Inspection Planning 35
4.1 High-Level Dimensional Metrology Process Planning 35
4.2 Low-Level Dimensional Metrology Process Planning and Execution 37
4.3 Quality Data Analysis and Reporting 38
5 Case Study 39
5.1 From the CAMSW to the CMMSW 41
5.1.1 First Scenario: The CMMSW Generates the Inspection Plan 41
5.1.2 Second Scenario: The CAMSW Generates the Inspection Plan 42
5.2 From the CMMSW to the CAMSW 43
6 Conclusion 43
References 44
The Paradigm of Pit - Stop Manufacturing 46
Abstract 46
1 Introduction 46
1.1 Why ‘Pit - Stop Manufacturing’ 47
1.2 Agility by Learning and Mutability by Modeling 48
1.3 Factors Considered by Pit - Stop Manufacturing 49
1.3.1 Variability as a Central Issue 49
1.3.2 Information Uncertainty 49
1.3.3 The Role of Humans 49
1.4 A Real Case from an Italian SME 50
2 Challenges for Research Guidelines 51
2.1 Design of Manufacturing Systems 51
2.2 Ramp - Up Management 51
2.3 Integrated Control Policies of Logistics, Maintenance and Quality 52
2.4 Robust Model - Based Strategies 52
2.5 Key Enabling Technologies (KET) 52
2.5.1 Big Data 52
2.5.2 Modularity 53
2.5.3 Cyber - Physical Systems 53
3 Examples from Ongoing Projects 53
3.1 ForZDM: Integrated Zero - Defect Manufacturing Solution for High Value Multi-stage Manufacturing Systems 53
3.2 Productive4.0: ECSEL Project 54
3.3 The Italian Initiative: Lighthouse Plants 55
4 Conclusion 56
Acknowledgments 57
References 57
Design of the Codes Structure for Information System Working on I4.0 Principles 59
Abstract 59
1 Introduction 59
2 Some Aspects of Information System - State of the Art 60
3 Classification and Coding System Within IS for I4.0 63
4 Conclusion 67
Acknowledgments 68
References 68
A Critical Evaluation of Current Machine Tool Designs in the Digitalized Global Production Networks 70
Abstract 70
1 Introduction 70
2 Review and State of the Art of Machine Tools 71
3 Game Changer Digitalization 72
4 Impact of Digitalization on Manufacturing Systems 73
5 Conclusion 77
References 77
Statistical Study of Parameters in the Process of Orthogonal Cutting Surface Hardness 79
Abstract 79
1 Introduction 79
2 A Preliminary Data Analysis 79
3 A Regressional Data Model 81
4 Analysis of Hardness’s Dependence from Tool Radius 83
5 Hardness’s Copula as Function on Cutting Forces 84
6 Conclusion 87
References 87
Industry 4.0 Programs Worldwide 89
Abstract 89
1 Introduction 89
2 Industry 4.0 Framework and Basic Pillars 90
2.1 Cyber Physical Systems (CPS) 91
2.2 The Industrial Internet of Things (IIoT) 91
2.3 The Cloud Computing 92
2.4 Big Data and Analytics (BDA) 92
2.5 System Integration: Horizontal and Vertical System Integration 92
2.6 Simulation 93
2.7 Autonomous Robots 93
2.8 Additive Manufacturing 93
2.9 Augmented Reality 93
3 Industry 4.0 Initiatives Worldwide 94
3.1 Programs of Industry 4.0 in EU Members 95
3.2 Programs of Industry 4.0 in Non-members EU 97
3.3 Programs of Industry 4.0 in America and Africa 97
3.4 Programs of Industry 4.0 in Asia, Australia and New Zealand 101
3.5 Programs of Industry 4.0 Initiatives on Global Level 101
4 Program Industry 4.0 for Serbia 105
4.1 Manufacture Program 105
4.2 World Manufacturing Forum – WMF 106
4.3 Factory of the Future – FoF 106
4.4 Program Industry 4.0 for Serbia [27] 107
5 Conclusion 108
References 109
Illuminating an Economy of the Future: How to Win the Transition to Industry 4.0 with New Economic Rules 111
Abstract 111
1 Introduction 112
2 What Does the Orthodox Economic Theory Offer? 114
3 New Economic Rules, Both Micro and Macro 118
4 Conclusion 121
References 122
Competitiveness of Domestic Enterprises in Changing Markets and Industry 4.0 124
Abstract 124
1 Introduction 124
2 Competitiveness, Globalization and Industry 4.0 125
3 Domestic Economy and Competitiveness of Serbian Enterprises 128
4 Research and Results 131
5 Suggestions and Guidelines for Achieving Competitiveness 134
6 Conclusion 136
Acknowledgments 137
References 137
Urban Manufacturing of Sustainable Customer-Oriented Products 139
Abstract 139
1 Introduction 139
2 Key Elements of the Proposed Urban Production Framework 140
3 Application Case in the Furniture Sector: The CTC Project 142
4 Application Case in the Footwear Sector: The ADDFactor Project 145
5 Experienced Benefits and Open Challenges 148
6 Conclusion 150
References 150
Zero Defect Manufacturing Strategies and Platform for Smart Factories of Industry 4.0 153
Abstract 153
1 Introduction 153
2 Strategies for Zero Defect Manufacturing 154
3 Proposed Zero Defect Management System 157
4 Zero Defect Manufacturing Platform Based on Z - Strategies 159
5 Conclusion 162
Acknowledgments 162
References 163
Additive Manufacturing: New Trends in the 4th Industrial Revolution 164
Abstract 164
1 Introduction to the New Concept of Additive Manufacturing 164
2 The Latest Innovation About Additive Manufacturing 166
2.1 Vat Photopolymerization 166
2.2 Binder Jetting 168
2.3 Powder-Bed-Fusion 168
2.4 Material Extrusion 170
3 Additive Repairing of Aerospace Components 172
4 Metrology of AM Parts 173
5 Sustainability 174
6 Conclusions 176
References 176
A Hidden Markov Model Based Approach to Modeling and Monitoring of Processes with Imperfect Maintenance 181
Abstract 181
1 Introduction 181
2 Hidden Markov Model 183
3 Condition Monitoring 185
4 Results and Discussion 187
4.1 Description of the PECVD Datasets 187
4.2 Data Processing and Process Modeling by Regime-Specific HMM 188
4.3 Improvement in Detection Performance for Sequence-Based Process Monitoring 189
4.4 Evaluation and Analysis of Wafer-Based Monitoring Methods 190
5 Conclusion 191
References 192
Launching New Projects in Industry 4.0: Best Practices of Automotive Suppliers 194
Abstract 194
1 Introduction 194
2 Methodology and Research Problem 195
3 Literature Review 195
4 Faurecia Best Practice Example 197
4.1 Automotive Supplier of Casting Components Best Practice 199
4.2 Big Data Project 199
4.3 Using Simulation and Virtual Reality in the Project of the New Production Hall Construction 199
5 Conceptual Framework 200
6 Conclusion 200
Acknowledgments 201
References 201
The Use of Neutron Scattering in the Advancement of Additive Manufacturing 203
Abstract 203
1 Introduction 203
2 Experimental Set - Up and Procedure 205
3 Data Analysis and Discussion 211
4 Conclusion 212
Acknowledgments 212
References 212
A Cloud-Based Process Planning System in Industry 4.0 Framework 213
Abstract 213
1 Introduction 213
2 Cloud-Based Process Planning 215
3 Conceptual Model of the Cloud-Based Process Planning System 216
4 System Architecture and Verification 219
5 Conclusion 221
References 222
Quality Education and Digitalization of the Economy 223
Abstract 223
1 Introduction 223
2 Education 224
3 Quality of Education 225
4 Tools 226
5 Conclusion 229
References 229
Correction to: Nano - Precision Systems for Overlay in Advanced Lithography Processes 230
Correction to: Chapter “Nano - Precision Systems for Overlay in Advanced Lithography Processes” in: L. Monostori et al. (Eds.): Proceedings of the 4th International Conference on the Industry 4.0 Model for Advanced Manufacturing, LNME, https://doi.org/10.1007/978-3-030-18180-2_1 230
Appendix 1 231
Appendix 2 239
The 3rd International Conference on the Industry 4.0 model for Advanced Manufacturing – AMP I4.0 2018 240
Preface from the Conference Presidents 241
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Conference Organisation 241
Agenda of the Conference 242
Welcome to the Conference of Industry 4.0 Model for Advanced Manufacturing – AMP I4.0 2018 in Belgrade, Serbia, June 5th–7th, 2018 243
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Acknowledgment 243
Main Patron 243
Main Co-organizers 243
Main Sponsor 244
Sponsor 244
Conference Supporters 244
National Honorary Committee 244
National/International Sponsor/Supporters Honorary Committee 245
Conference Chair 245
Conference Co-chairs 245
International Program Committee 245
Organising Committee 246
Organized by 246
AMP 2018 Conference Information 247
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Official Language 247
Web-Site and E-mail 247
Important Dates 247
Conference Registration 247
Conference Plan 248
Conference Plan 248
Conference Plan 249
Conference Plan 249
Conference Program 250
Conference Program 250
Conference Program 253
Conference Program 254
Author Index 257