Advanced Safety Management

FRED A. MANUELE, CSP, PE, is President of Hazards Limited, a company he formed after retiring from Marsh & McLennan, where he was a Managing Director. His experience in the practice of safety spans several decades. He is a Certified Safety Professional and a Registered Professional Engineer. Mr. Manuele was awarded the honor of Fellow by the American Society of Safety Engineers and was given the Distinguished Service to Safety award by the National Safety Council. In 2013, the Board of Certified Safety Professionals recognized his accomplishments through a Lifetime Achievement Award.

Foreword ix Preface to the Second Edition xi Preface to the First Edition xiii Acknowledgments xv Introduction 1 1 Overview of ANSI/AIHA Z10-2012 9 2 Achieving Acceptable Risk Levels: The Operational Goal 37 3 Innovations in Serious Injury and Fatality Prevention 57 4 Human Error Avoidance and Reduction 81 5 Macro Thinking: The Socio-Technical Model 95 6 Safety Professionals as Culture Change Agents 113 7 The Plan-Do-Check-Act Concept (PDCA ) 129 8 Management Leadership and Employee Participation: Section 3.0 of Z10 141 9 Planning: Section 4.0 of Z10 157 10 Implementation and Operation: Section 5.0 of Z10 161 11 A Primer on Hazard Analysis and Risk Ass essment: Sections 4.2 and 5.1.1 of Z10 167 12 Provisions for Risk Ass essments in Standards and Guidelines: Sections 4.2 and 5.1.1 of Z10 207 13 Three- and Four-Dimensional Risk Scoring Systems: Sections 5.1.1 and 5.1.2 of Z10 233 14 Hierarchy of Controls: Section 5.1.2 of Z10 267 15 Safety Design Reviews: Section 5.1.3 of Z10 281 16 Prevention through Design: Sections 5.1.1 to 5.1.4 of Z10 309 17 A Primer on System Safety: Sections 4.0, 4.2, 5.1.1, 5.1.2, and Appendix F 325 18 Lean Concepts Emphasizing the Design Process: Section 5.1.3 of Z10 341 19 Management of Change: Section 5.1.3 of Z10 359 20 The Procurement Process: Section 5.1.4 of Z10 399 21 Evaluation and Corrective Action: Section 6.0 of Z10 437 22 Incident Investigation: Section 6.2 of Z10 441 23 Audit Requirements: Section 6.3 of Z10 463 24 Management Review: Section 7.0 of Z10 483 25 Comparison: Z10, OTHER SAFETY GUIDELINES AND STANDARDS, AND VPP CERTIFICATION 489 Index 513