Future Trends in Modern Plastics -

Future Trends in Modern Plastics (eBook)

Johannes Karl Fink (Herausgeber)

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2024 | 1. Auflage
320 Seiten
Wiley (Verlag)
978-1-394-23755-5 (ISBN)
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Future Trends in MODERN PLASTICS

The prolific author and polymer scientist discusses the current topics in the plastics industry and recommends future research in sustainable polymers and the recycling routes of plastic waste.

The book opens with a chapter discussing newly developed monomers such as alkylene-based monomers, epoxide monomers, diol-based monomers, bio-based monomers, and several other types, Modern polymerization methods are then explained, such as ionic polymerization, plasma polymerization, and ring-opening polymerization. The book moves on to special issues and some future trends in the plastics industry with recommendations for future research.

Plastics have given society enormous benefits because of their versatility, light weight, durability, and low costs. However, these properties have come with negative impacts because these persistent materials are leaked into the environment during their entire life cycle. Therefore, critical chapters report on the future directions for sustainable polymers, the valorization of plastic waste, and the recovery, treatment and recycling routes of plastic waste. The book concludes with chapters on the usage of plastics in medical devices, as well as the use of plastics in restoration, food applications, additive classes, and manufacturing.

Audience

The book will be used by plastics engineers, chemists, polymer and materials scientists in both academia and the plastics industry.

Johannes Karl Fink is Professor of Macromolecular Chemistry at Montanuniversität Leoben, Austria. His industry and academic career spans more than 30 years in the fields of polymers, and his research interests include characterization, flame retardancy, thermodynamics and the degradation of polymers, pyrolysis, and adhesives. Professor Fink has published many books on physical chemistry and polymer science including A Concise Introduction to Additives for Thermoplastic Polymers (Wiley-Scrivener 2009), The Chemistry of Biobased Polymers, 2nd edition (Wiley-Scrivener 2019), and 3D Industrial Printing with Polymers (Wiley-Scrivener 2019) and The Chemistry of Environmental Engineering (Wiley-Scrivener 2020).


Future Trends in MODERN PLASTICS The prolific author and polymer scientist discusses the current topics in the plastics industry and recommends future research in sustainable polymers and the recycling routes of plastic waste. The book opens with a chapter discussing newly developed monomers such as alkylene-based monomers, epoxide monomers, diol-based monomers, bio-based monomers, and several other types, Modern polymerization methods are then explained, such as ionic polymerization, plasma polymerization, and ring-opening polymerization. The book moves on to special issues and some future trends in the plastics industry with recommendations for future research. Plastics have given society enormous benefits because of their versatility, light weight, durability, and low costs. However, these properties have come with negative impacts because these persistent materials are leaked into the environment during their entire life cycle. Therefore, critical chapters report on the future directions for sustainable polymers, the valorization of plastic waste, and the recovery, treatment and recycling routes of plastic waste. The book concludes with chapters on the usage of plastics in medical devices, as well as the use of plastics in restoration, food applications, additive classes, and manufacturing. Audience The book will be used by plastics engineers, chemists, polymer and materials scientists in both academia and the plastics industry.

1
Monomers and Polymerization Methods


Several monomers are used for polymers. Most of them are old but some of them are fresh materials. Here, monomer types and monomers are given and also special methods for polymerization.

A lot of these materials are collected in books (16).

Monomers can be subdivided into two classes, depending on the kind of polymer that they form (7). Monomers that participate in condensation polymerization have a different stoichiometry than monomers that participate in addition polymerization. Classifications may also include (8):

  1. Alkylene monomers
  2. Epoxide monomers
  3. Diols
  4. Diacids
  5. Amino acids
  6. Alcohol acids
  7. Bio-based monomers
  8. Nucleotides
  9. Monosaccharides
  10. Natural monomers
  11. Synthetic monomers
  12. Polar monomers
  13. Nonpolar monomers

1.1 Types of Monomers and Synthesis Methods


In this section, common monomers, both conventional and modern monomers, are shown.

1.1.1 Alkylene Monomers


Various monomer types are presented in Tables 1.1, 1.2, and 1.7 below. Also, these compounds are shown in Figures 1.1 and 1.2.

Table 1.1 Monomers with one double bond.

Compound Compound
Ethylene Propylene
1-Butene 1-Pentene
2-Butene 2,3-Dimethyl-1-butene
1-Pentene 2-Pentene
2-Methyl-1-butene 3-Methyl-1-butene
2-Methyl-2-butene 1-Hexene
2-Hexene 3-Hexene
2-Methyl-1-pentene 3-Methyl-1-pentene
4-methyl-1-pentene 2-Methyl-2-pentene
3-Methyl-2-pentene 4-Methyl-2-pentene
2,3-Dimethyl-1-butene 3,3-Dimethyl-1-butene
2,3-Dimethyl-2-butene 2-Ethyl-1-butene
α-Pinene 6,6-Dimethylbicyclo[3.1.1]hept-2-ene

Table 1.2 Monomers with multiple double bonds.

Compound Compound Compound
Butadiene
Norbornadiene
Isoprene
1,5-Cyclooctadiene
Chloroprene
Dicyclopentadiene

Some modern alkene-based monomers are shown in Table 1.3.

1.1.1.1 Apopinene

Apopinene (6,6-Dimethylbicyclo[3.1.1]hept-2-ene), c.f. Figure 1.4, is a biorenewable monomer that can be used for ring-opening metathesis polymerization (9).

Figure 1.1 Monomers with one double bond.

Table 1.3 Modern Monomers.

Compound Reference
Apopinene (9)
6,6-Dimethylbicyclo[3.1.1]hept-2-ene (9)
Bio-based acrylic monomers (10)

Figure 1.2 Monomers with multiple double bonds.

Figure 1.3 Cyclic monomers with multiple double bonds.

Figure 1.4 Apopinene.

Apopinene is the most abundant monoterpene present in nature and plays a crucial role in many biological, atmospheric and industrial processes. Similar to many other readily accessed and biorenewable terpenes, α-pinene is widely used in both the fine chemical and polymer industries. The Lewis acid-catalyzed polymerization of α-pinene generates a polymer and has found a variety of uses in a plethora of industrial applications such as adhesives, plastics, and rubbers.

The high abundance, low cost, and biorenewability of α-pinene make its incorporation into additional novel materials highly desirable from the standpoint of sustainability.

One avenue that has sparked some theoretical interest is the ring-opening metathesis polymerization of α-pinene (11).

1.1.2 Epoxide Monomers


Various epoxide monomers are presented in Table 1.4. Some of these monomers are also shown in Figure 1.5.

The synthesis of functionalized polycarbonates, employing mainly propylene oxide and cyclohexene oxide, has been detailed (12). In recent years, functionalized polycarbonates have become an emerging topic with a broad scope of potential applications. The synthetic routes and properties of numerous functionalized polycarbonates synthesized from CO2 and functional epoxide monomers have been described (12).

The synthesis of polymers from renewable resources is of high interest. Polymeric epoxide networks constitute a major class of thermosetting polymers and are extensively used as coatings, electronic materials, and adhesives (13). Owing to their outstanding mechanical and electrical properties, chemical resistance, adhesion, and minimal shrinkage after curing, they are used in structural applications as well.

Most of these thermoset types are industrially manufactured from bisphenol A (BPA), a substance that was initially synthesized as a chemical estrogen (13). The awareness of BPA toxicity combined with the limited availability and volatile cost of fossil resources and the non-recyclability of thermosets implies necessary changes in the field of epoxy networks. Thus, substitution of BPA has witnessed an increasing number of studies both from the academic and industrial sides. This review presents an overview of the reported aromatic multifunctional epoxide building blocks synthesized from biomass or from molecules that could be obtained from transformed biomass.

Table 1.4 Epoxide Monomers.

Compound Reference
Epoxy crotyl sucrose (14)
Propylene oxide (15)
1,2-Butylene oxide (15)
2,3-Butylene oxide (15)
2,3-Epoxy heptane (15)
Nonene oxide (15)
5-Butyl-3,4-epoxyoctane (15)
1,2-Epoxy dodecane (15)
1,2-Epoxy hexadecane (15)
1,2-Epoxy octadecane (15)
5-Benzyl-2,3-epoxy heptane (15)
4-Cyclo-hexyl-2,3-epoxy pentane (15)
Chlorostyrene oxide (15)
Styrene oxide (15)
o-Ethylstyrene oxide (15)
m-Ethylstyrene oxide (15)
p-Ethylstyrene oxide (15)
Glycidyl benzene (15)
7-Oxabicyclo[4.1.0]heptane (15)
Oxabicyclo[3.1.0]hexane (15)
4-Propyl-7-oxabicyclo[4.1.0]heptane (15)
3-Amyl-6-oxabicyclo[3.1.0]hexane (15)

Figure 1.5 Epoxide monomers.

The main glycidylation routes and mechanisms and the BPA toxicity were described. Also, the main natural sources of aromatic molecules have been detailed. The various epoxy prepolymers can be organized into simple mono-aromatic di-epoxy, mono-aromatic poly-epoxy, and derivatives with numerous aromatic rings and epoxy groups (13).

1.1.3 Diol-Based Monomers


Diol-based monomers are presented in Table 1.5 and shown in Figure 1.6.

Table 1.5 Diol based monomers.

Compound Compound
1,6-Hexanediol 1,8-Octanediol
1,10-Decanediol

Figure 1.6 Diol-based monomers.

The synthesis and characterization of variants of poly(diol fumarate) and poly(diol fumarate-co-succinate) were described. Through a Fischer esterification, α, ω-diols and dicarboxylic acids were polymerized to form aliphatic polyester comacromers. Because of the carbon-carbon double bond of fumaric acid, incorporating it into the macromer backbone structure resulted in unsaturated chains.

By choosing α, ω-diols of different lengths (1,6-hexanediol, 1,8-octanediol, and 1,10-decanediol) and controlling the amount of fumaric acid in the dicarboxylic acid monomer feed (33, 50, and 100 mol%), nine diol-based macromer variants were synthesized and characterized for molecular weight, number of unsaturated bonds per...

Erscheint lt. Verlag 5.3.2024
Sprache englisch
Themenwelt Naturwissenschaften Chemie
ISBN-10 1-394-23755-3 / 1394237553
ISBN-13 978-1-394-23755-5 / 9781394237555
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