Applied Operational Excellence for the Oil, Gas, and Process Industries - Eric T Anderson, Dennis P. Nolan

Applied Operational Excellence for the Oil, Gas, and Process Industries (eBook)

Eric T Anderson, Dennis P. Nolan (Autoren)

eBook Download: PDF | EPUB

2015 | 1. Auflage
240 Seiten
Elsevier Science (Verlag)
978-0-12-802802-5 (ISBN)

Applied Operational Excellence for the Oil, Gas, and Process Industries offers a straightforward practical guide for oil and gas companies to understand the comparisons and contrasts between various types of safety management processes, including the standardized structure and ongoing extended benefits that operational excellence can bring to an oil and gas company.

The goal of achieving operational excellence is to reduce costs, improve productivity, and enhance efficiency-in other words, operational excellence contributes to the bottom line. Following along with pre-built success in the process industries, many companies in the oil and gas industry appear to use a subset form of operational excellence, yet many are unsure or unaware of all the safety system components that will truly benefit the company holistically, and current literature is only applicable to the process and manufacturing industries.

Packed with clear objectives and tools, structure guidelines specific to oil and gas, and guidance for how to imbed your existing safety program under the operational excellence umbrella known as 'One-Step Merger,' this book will help you establish an overall safety culture vision and challenge your organization to achieve higher levels of safety management and overall company value.

Explores how to solidify a foundational operational excellence program applicable for your oil and gas company
Clarifies the differences and benefits among various programs under operational excellence (OE), such as SHE (safety, health, and environment), PSM (process safety management), and SMS (safety management system)
Explains how to audit and consistently assess how oil and gas OE systems are planned, implemented, and managed, with explanations on cost and time impacts as well as administrative protocols
Includes a glossary, acronym appendix, and additional references for further reading

Dr. Dennis P. Nolan has had a long career devoted to risk engineering, fire protection engineering, loss prevention engineering and systems safety engineering. He holds a Doctor of Philosophy degree in Business Administration from Berne University, Master of Science degree in Systems Management from Florida Institute of Technology and a Bachelor of Science Degree in Fire Protection Engineering from the University of Maryland. He is a U.S. registered professional engineer in fire protection engineering in the state of California.
He is currently on the Executive Management staff of Saudi Aramco, located in Dhahran, Saudi Arabia, as a Loss Prevention Consultant/Chief Fire Prevention Engineer. He covers some of the largest oil and gas facilities in the world. The magnitude of the risks, worldwide sensitivity, and foreign location make this one the highly critical fire risk operations in the world. He has also been associated with Boeing, Lockheed, Marathon Oil Company, and Occidental Petroleum Corporation in various fire protection engineering, risk analysis, and safety roles in several locations in the United States and overseas. As part of his career, he has examined oil production, refining, and marketing facilities under severe conditions and in various unique worldwide locations, including Africa, Asia, Europe, the Middle East, Russia, and North and South America. His activity in the aerospace field has included engineering support for the NASA Space Shuttle launch facilities at Kennedy Space Center (and for those undertaken at Vandenburg Air Force Base, California) and 'classified” national defense systems.
Dr. Nolan has received numerous safety awards and is a member of the American Society of Safety Engineers, He is the author of many technical papers and professional articles in various international fire safety publications. He has written four other books, Handbook of Fire and Explosion Protection Engineering Principles for Oil, Gas, Chemical and Related Facilities (1st, 2nd, and 3rd Editions), Fire Fighting Pumping Systems at Industrial Facilities (1st & 2nd Editions), Encyclopedia of Fire Protection (1st & 2nd Editions), and Loss Prevention and Safety Control Terms and Definitions. Dr. Nolan has also been listed for many years in 'Who's Who in California”, Who's Who in the West”, Who's Who in the World” and Who's Who in Science and Engineering” publications. He was also listed in 'Outstanding Individuals of the 20th Century” (2001) and 'Living Legends” (2004), published by the International Biographical Center, Cambridge, England.
BS Fire Protection Eng, MS Systems Management, PhD Bus. Admin., Prof. Eng in Fire Protection Eng.; 40+ years of oil/gas fire/safety experience. Recent work supporting OE adoption for current employer. Author of 5 other related books.

Applied Operational Excellence for the Oil, Gas, and Process Industries offers a straightforward practical guide for oil and gas companies to understand the comparisons and contrasts between various types of safety management processes, including the standardized structure and ongoing extended benefits that operational excellence can bring to an oil and gas company. The goal of achieving operational excellence is to reduce costs, improve productivity, and enhance efficiency-in other words, operational excellence contributes to the bottom line. Following along with pre-built success in the process industries, many companies in the oil and gas industry appear to use a subset form of operational excellence, yet many are unsure or unaware of all the safety system components that will truly benefit the company holistically, and current literature is only applicable to the process and manufacturing industries. Packed with clear objectives and tools, structure guidelines specific to oil and gas, and guidance for how to imbed your existing safety program under the operational excellence umbrella known as "e;One-Step Merger,"e; this book will help you establish an overall safety culture vision and challenge your organization to achieve higher levels of safety management and overall company value. Explores how to solidify a foundational operational excellence program applicable for your oil and gas company Clarifies the differences and benefits among various programs under operational excellence (OE), such as SHE (safety, health, and environment), PSM (process safety management), and SMS (safety management system) Explains how to audit and consistently assess how oil and gas OE systems are planned, implemented, and managed, with explanations on cost and time impacts as well as administrative protocols Includes a glossary, acronym appendix, and additional references for further reading

Safety Management

Abstract

This chapter describes some of the major driving forces for the establishment of safety management in the process industries. Topics also include leadership, responsibility and ethics to manage safety and some of the skills needed are discussed. Incident ratios and potential cost impacts are stated to justify safety management systems.

Keywords

Accident ratios; Accountability; Attitude; Behavior; Casual factor; Coaching; Communication; Cost of accidents; Culture; Deflecting; Discipline; Education; Elements; Employee involvement; Engagement; Ethics; Fishbone diagram; Iceberg model; Incident investigation; Integrity; Leadership; Leading by example; Legal; Lessons learned; Listening; Loss triangle; Near miss; Observations; Performance; Probing; Procedures; Reflecting; Root cause; Simultaneous operations; Skills; Training

Operational Excellence finds its roots in safety management for the simple fact that safety management permeates every facet of an organization’s operational efforts. Safety management has often been described as the control of recognized hazards to attain an acceptable level of risk. Simply put, to manage the business, you must manage safety effectively. Many understand that safety is key to achieving operating excellence (OE) goals and objectives and that OE broadly encompasses facets of the business that include provisions such as environmental management and asset integrity. While these may have their own specific areas of focus and be viewed as functionally different, it is clear that these are also very interrelated and that an organization’s safety performance is key to achieving overall business goals and objectives. All too often in the oil, gas, and petrochemical industry, incidents that start out as being thought of as “safety” in nature morph into something more. For example, as we discussed with the BP Deepwater Horizon incident occurring on their offshore Macondo prospect, an incident that began as an operational abnormality quickly grew into something bigger and indeed became an incident with very material consequences. First, the inability to maintain positive control of the well led to a release of gas, which in turn led to an ignition of the gas and a serious explosion, leading in turn to injuries, fire, and loss of life, but with these very clear safety failures, the incident also then morphed into a very serious environmental disaster with uncontrolled release of crude oil into the Gulf of Mexico. So while the incident has its origins as a serious operational safety related incident it quickly escalated into something much greater in scope and impact. This is just one example of how interconnected safety is with just about all the other disciplines within an organization. Over the years we have heard many industry executives observe “how you manage safety is how you manage everything” and for those employed in the oil, gas, and petrochemical industries the need to manage safety effectively is obvious and underscored to get it right by the industry’s high profile failures. Indeed, production, quality, cost, and loss control are of equal importance in measuring job performance and cannot really be separated; managing safety is integral and fundamental part of managing the entire business.

Ethics and Safety Management

Many in management regard the issue of ethics as a simple matter of personal scruples, a confidential matter between individuals and their own consciences. And these same individuals are often quick to describe any wrongdoing as an isolated incident; the work of a misdirected (rogue) employee. The thought that the management of the company could bear any responsibility for an individual’s misdeeds may never enter their minds. Hoping to distance themselves from responsibility and accountability for the resulting problems, they assure themselves that “these problems of ethics have nothing to do with management.” The only problem with that line of thinking is that it is incorrect—ethics has everything to do with management. Rarely do character flaws of a lone individual fully explain corporate misconduct. More typically, unethical business practice involves the tacit, if not explicit, cooperation of others and reflects the attitudes, values, beliefs, decisions, language, and behavioral patterns that define an organization’s operating culture. Ethics, then, is as much an organizational as a personal issue. Managers, who fail to provide proper leadership and to institute systems that facilitate ethical conduct share responsibility with those who conceive, execute, disguise, ignore, omit, and otherwise knowingly and deliberately benefit from corporate misdeeds—or even those that just don’t care and choose to do the wrong thing.

In light of the outsized consequences for getting it wrong and having to deal with the tremendous cost of failure (in both monetary and human terms), many organizations are recognizing safety and environmental issues as key ethical issues. And in an effort to instill basic training on business ethics and excellence in the executive suite, many of the top tiered universities have begun in recent years to offer elective courses as part of their Master of Business Administration (MBA) curriculum, as well as continuing education encompassing operational excellence related coursework aimed at developing management skills for health, environment, and safety. For example, the Harvard School of Business offers a course called “Why You Should Care: Creating the Conditions for Excellence” (course number 2155 offered Winter session 2015) and “The Moral Leader” (course 1562 offered in the fall). They also provide through their Executive and Continuing Professional Education in the School of Public Health, coursework addressing transformational leadership training for achieving engagement and functional excellence. Similar course offerings are included in the curriculum at other leading universities such as Stanford’s Graduate School of Business with first year course offerings such as “Ethics in Management” and “Strategic Leadership” (autumn quarter) which examines culture in shaping organizational performance.

As discussed earlier when reviewing corporate governance in the context of OE, strong OE leadership is important, because it shapes and molds an organization’s corporate culture, and it is this culture which defines and influences employee behavior with respect to safety. Tasks involving safety may be delegated, but responsibility and accountability will always remain with the organization’s senior leaders, so it is essential that they promote an environment which fosters and encourages safe behavior.

OE functions are typically structured to work together so as to assure operational discipline and this, coupled with other formal internal controls (i.e., financial accounting related), all serve to assure that the company effectively maintains its fiduciary responsibility to the company owners.

Senior managers must acknowledge their role in shaping organizational ethics and seize this opportunity to create a climate that can strengthen the relationships and reputations on which their companies’ success depends. Executives who ignore ethics run the risk of personal and corporate liability in today’s increasingly tough legal environment. In addition, at least in one locale, they deprive their organizations of the benefits available under new US federal guidelines for sentencing organizations convicted of wrongdoing. These sentencing guidelines recognize for the first time the organizational and managerial roots of unlawful conduct and base fines partly on the extent to which companies have taken steps to prevent that misconduct.

Prompted by the prospect of leniency, many companies have rushed to implement compliance-based ethics programs. Often designed by corporate counsel, the goal of these programs is to prevent, detect, and punish legal violations. But the entire organizational ethics issue means so much more than avoiding illegal practice; and simply providing employees with a rule book will do little to address the problems underlying unlawful conduct. To foster a climate that encourages exemplary behavior, corporations—led by their senior management team and driven through the line management chain of command—need to establish and maintain a comprehensive approach that goes beyond the very limited (and often punitive) legal compliance stance. This often involves a performance approach that advocates continuous improvement so as to apply lessons in a manner that builds upon successes and that learns from failures in a positive manner. And an Operational Excellence management system is just this sort of comprehensive effort many organizations use to shape and drive exemplary behaviors and decisions on a continuum by the workforce.

An integrity-based approach to ethics management combines a concern for the law with an emphasis on managerial responsibility for ethical behavior. Though integrity strategies may vary in design and scope, all strive to define companies’ guiding values, aspirations, and patterns of decisions making as well as daily conduct. When integrated into the day-to-day operations of an organization, such strategies can help prevent damaging ethical lapses while tapping into the human desires for positive achievement and alignment with basic moral principles. Then an ethical framework becomes no longer a burdensome constraint within which companies must operate, but the governing ethos of an organization.

Errors of judgment rarely reflect an...

Erscheint lt. Verlag	27.8.2015
Sprache	englisch
Themenwelt	Naturwissenschaften ► Physik / Astronomie
	Technik ► Bergbau
	Technik ► Elektrotechnik / Energietechnik
	Wirtschaft
ISBN-10	0-12-802802-5 / 0128028025
ISBN-13	978-0-12-802802-5 / 9780128028025

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