Pipeline Mechanical Trainee Guide, Level 3

(Total Level Hours: 160)

63301-02 Installing Rotating Equipment (25 Hours) Identifies the inspection requirements for an equipment pad, requirements for equipment base preparation, and procedures for inspecting equipment prior to installation. Also explains how to prepare equipment prior to installation, the installation process for rotating equipment, and the procedures used to relieve pipe stress from rotating equipment.

 

63302-02 Unit Alignment (40 Hours) Describes the types of equipment misalignment and how to identify and correct them. Explains how to perform conventional, rim and face indicator, reverse dial indicator, and laser alignments. Also identifies other laser alignment procedures that may be completed on the machinery trains depending on equipment needs.

 

63303-02 Vibration Analysis (5 Hours) Explains and identifies the most common causes of vibration and how to minimize them. Includes vibration monitoring techniques, vibration analysis techniques, vibration test equipment, and how to field balance machines.

 

63304-02 Maintain, Troubleshoot, and Repair Pumps (10 Hours) Identifies the preventive maintenance requirements, inspection requirements, and common troubleshooting techniques for pumps used in the pipeline industry. Also gives general guidelines for preparing a pump for shutdown, removing a pump from a pipeline system, disassembling a pump, installing the pump after the pump has been reassembled, and preparing the pump for startup and operational check after maintenance or repair has been completed.

 

63305-02 Maintain, Troubleshoot, and Repair Gas Compressors (15 Hours) Identifies the typical lubrication system components, preventive maintenance requirements, and common troubleshooting techniques for a gas compressor. Also gives general guidelines for preparing a gas compressor for shutdown and repair, isolating a gas compressor from a pipeline system, repairing rotary and reciprocating gas compressors, and preparing a gas compressor for startup and operational check after maintenance has been completed.

 

63306-02 Maintain, Troubleshoot, and Repair Pneumatic Valve Actuators/Operators and Systems (CT 19.6 and 21.1) (15 Hours) Explains the general procedures for performing preventive maintenance and troubleshooting pneumatic systems. Includes inspecting and repairing pneumatic system components. Also explains how to adjust and repair pneumatic valve actuators/ operators and read pneumatic system schematic diagrams.

 

63307-02 Maintain, Troubleshoot, and Repair Hydraulic Valve Actuators/Operators and Systems (CT 19.7 and 21.4) (15 Hours) Explains the general procedures for performing preventive maintenance and troubleshooting hydraulic systems. Includes inspecting and repairing hydraulic system components. Also explains how to adjust and repair hydraulic valve actuators/ operators and read hydraulic system schematic diagrams

 

63308-02 Maintain, Troubleshoot, and Repair Electric Valve Actuators/Operators and Systems (CT 19.5 and 21.5) (15 Hours)

Explains the general procedures for performimaintenance and troubleshooting electric valoperators. Includes inspecting electric valcomponents. Also explains how to adjust and repavalve actuator/operators.

 

63309-02 Maintain, Troubleshoot, and Repair Metering Devices and Provers (20 Hours) Explains how to inspect, maintain, and repair metering devices and prover systems. Also describes the waterdraw calibration procedures used to calibrate and verify the reliability of prover systems.