Biodiesel Handbook -

Biodiesel Handbook (eBook)

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2015 | 2. Auflage
494 Seiten
Elsevier Science (Verlag)
978-0-9835072-6-0 (ISBN)
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The second edition of this invaluable handbook covers converting vegetable oils, animal fats, and used oils into biodiesel fuel. The Biodiesel Handbook delivers solutions to issues associated with biodiesel feedstocks, production issues, quality control, viscosity, stability, applications, emissions, and other environmental impacts, as well as the status of the biodiesel industry worldwide.
The second edition of this invaluable handbook covers converting vegetable oils, animal fats, and used oils into biodiesel fuel. The Biodiesel Handbook delivers solutions to issues associated with biodiesel feedstocks, production issues, quality control, viscosity, stability, applications, emissions, and other environmental impacts, as well as the status of the biodiesel industry worldwide. Incorporates the major research and other developments in the world of biodiesel in a comprehensive and practical format Includes reference materials and tables on biodiesel standards, unit conversions, and technical details in four appendices Presents details on other uses of biodiesel and other alternative diesel fuels from oils and fats

3

Basics of Diesel Engines and Diesel Fuels


Jon Van Gerpen,     Department of Biological and Agricultural Engineering, University of Idaho, Moscow, ID

Introduction


The diesel engine has been the engine of choice for heavy-duty applications in agriculture, construction, industrial, and on-highway transport for more than 50 years. Its early popularity could be attributed to its ability to use the portion of the petroleum crude oil that had previously been considered a waste product from the refining of gasoline. Later, the diesel’s durability, high torque capacity, and fuel efficiency ensured its role in the most demanding applications. Although diesel engines have not been widely used in passenger cars in the United States (<1%), they have achieved widespread acceptance in Europe with >50% of the total market (Valdes-Dapena, 2007).

In the United States, on-highway diesel engines now consume greater than 40 billion gallons of diesel fuel per year and virtually all of this is in trucks (U.S. Energy Information Administration. www.eia.doe.gov). At the present time, only a small fraction of this fuel is biodiesel. However, as petroleum becomes more expensive to locate and extract, and concerns about fuel security and global warming increase, biodiesel is likely to emerge as one of several potential alternative diesel fuels.

In order to understand the requirements of a diesel fuel and how biodiesel can be considered a desirable substitute, it is important to understand the basic operating principles of the diesel engine. This chapter describes these principles, particularly in light of the fuel used and the ways in which biodiesel provides advantages over conventional petroleum-based fuels.

Diesel Combustion


The operating principles of diesel engines are significantly different from those of the spark-ignited engines that dominate the U.S. passenger car market. In a spark-ignited engine, fuel and air that are close to the chemically correct, or stoichiometric, mixture are inducted into the engine cylinder, compressed, and then ignited by a spark. The power of the engine is controlled by limiting the quantity of fuel-air mixture that enters the cylinder using a flow-restricting valve called a throttle. In a diesel engine, also known as a compression-ignited engine, only air enters the cylinder through the intake system. This air is compressed to a high temperature and pressure, and then finely atomized fuel is sprayed into the air at high velocity. When it contacts the high temperature air, the fuel vaporizes quickly, mixes with the air, and undergoes a series of spontaneous chemical reactions that result in a self-ignition or autoignition. No spark plug is required, although some diesel engines are equipped with electrically heated glow plugs to assist with starting the engine under cold conditions. The power of the engine is controlled by varying the volume of fuel injected into the cylinder, so there is no need for a throttle.

Fig. 3.1 shows a cross section of the diesel combustion chamber with the fuel injector positioned between the intake and exhaust valves. Most diesel engines utilize a bowl-in-piston design where the bulk of the air charge is trapped in a carefully contoured cavity in the piston. The shape of the cavity is designed to encourage air flow patterns that when combined with the high velocity fuel spray cause rapid and complete mixing of the fuel and air.


Fig. 3.1 Cross section of a diesel engine combustion chamber.

The timing of the combustion process must be precisely controlled to provide low emissions with optimum fuel efficiency. This timing is determined by the fuel injection timing plus the short time period between the start of fuel injection and the autoignition, called the ignition delay. When the autoignition occurs, the portion of the fuel that was already prepared for combustion burns very rapidly during a period known as premixed combustion. When the fuel that had been prepared during the ignition delay is exhausted, the remaining fuel burns at a rate determined by the mixing of the fuel and air. This period is known as mixing-controlled combustion.

Particulate Emissions


The heterogeneous fuel-air mixture in the cylinder during the diesel combustion process contributes to the formation of soot particles, one of the most difficult challenges for diesel engine designers. These particles are formed in high temperature regions of the combustion chamber where the air-fuel ratio is fuel-rich and consists mostly of carbon with small amounts of hydrogen and inorganic compounds. Although the mechanism is still not understood, biodiesel reduces the amount of soot produced and this appears to be associated with the bound oxygen in the fuel (McCormick et al., 1997). The particulate level in the engine exhaust is composed of these soot particles along with high-molecular-weight hydrocarbons that adsorb to the particles as the gas temperature decreases during the expansion process and in the exhaust pipe. This hydrocarbon material, called the soluble organic fraction, usually increases when biodiesel is used, offsetting some of the decrease in soot (Sharp et al., 2000). Biodiesel’s low volatility apparently causes a small portion of the fuel to survive the combustion process at light loads, probably as liquid coating the cylinder walls, where it is then released during the exhaust process.

NOx Emissions


A second difficult challenge for diesel engine designers is the emission of oxides of nitrogen (NOx). NOx emissions are associated with high gas temperatures and fuel-lean conditions; in contrast to most other pollutants, they usually increase when biodiesel is used (Sharp et al., 2000). NOx contributes to photochemical smog formation and is difficult to control in diesel engines because measures taken to reduce NOx tend to cause increases in particulate emissions and fuel consumption. The bound oxygen on the biodiesel molecule may play a role in creating a leaner air-fuel ratio in NOx formation regions thus increasing the availability of oxygen for NOx formation. However, the dominant mechanism is probably more complex. Tat et al., 2000, have suggested that changes in the physical properties of biodiesel, such as the speed of sound and bulk modulus, can affect the fuel injection timing and this can increase NOx. Another possible effect is that biodiesel’s reduction in combustion-generated solid carbon reduces the amount of radiative heat loss and thus increases the in-cylinder temperature (Cheng, et al., 2006). Since most NOx formation follows the temperature sensitive Zeldovich, or thermal pathway (Heywood, 1988), the higher in-cylinder temperatures can increase NOx production.

Autoignition Properties


One of the most important properties of a diesel fuel is its readiness to autoignite at the temperatures and pressures present in the cylinder when the fuel is injected. The laboratory test that is used to measure this tendency is the cetane number (CN) test (ASTM D 613). The test compares the autoignition tendency of the test fuel with a blend of two reference fuels, cetane (hexadecane) and heptamethylnonane. Fuels with a high CN will have short ignition delays and a small amount of premixed combustion since little time is available to prepare the fuel for combustion. Most biodiesel fuels have higher CNs than petroleum-based diesel fuels. Biodiesel fuels from more saturated feedstocks have higher CNs than from less saturated feedstocks (Knothe et al., 1997). Biodiesel from soybean oil is usually reported to have a CN of 48–52, while biodiesel from yellow grease, containing more saturated esters, is normally between 60 and 65 (Van Gerpen, 1996). For more details, see Chapter 4.1, Basics of the Transesterification Reaction, and the tables in Appendix A.

Energy Content (Heat of Combustion)


The energy content of the fuel is not controlled during manufacturing. The lower heating value for diesel fuel can vary depending on the refinery in which it was produced, the time of year, and the source of the petroleum feedstock because all of these variables affect the composition of the fuel. Diesel fuels with high percentages of aromatics tend to have high energy contents per liter even though the aromatics have low heating values per kilogram. Their high density more than compensates for their lower energy content on a weight basis. This is of special importance for diesel engines because fuel is metered to the engine volumetrically. A fuel with lower energy content per liter, such as biodiesel, will cause the engine to produce less peak power. At part load conditions the engine operator will still be able to meet the demand for power but a greater volume of fuel will have to be injected. The fuel injection system may advance the fuel injection timing when the fuel flow rate increases, and this can cause an increase in the NOx emissions. In addition to the compressibility effects mentioned earlier, this effect is another reason for the higher NOx emissions observed with biodiesel (Tat et al., 2007).

Biodiesel fuels do not contain aromatics but they contain methyl...

Erscheint lt. Verlag 13.8.2015
Sprache englisch
Themenwelt Naturwissenschaften Chemie Organische Chemie
Naturwissenschaften Chemie Technische Chemie
Technik Elektrotechnik / Energietechnik
Technik Umwelttechnik / Biotechnologie
ISBN-10 0-9835072-6-0 / 0983507260
ISBN-13 978-0-9835072-6-0 / 9780983507260
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