Advanced Manufacturing Processes (eBook)

Preface 6
Organization 8
Honorary Chair 8
General Chair 8
Co-chair 8
Steering Committee 8
Program Committee 8
Invited External Reviewers 11
InterPartner Team 11
Contents 13
Manufacturing Engineering 20
Mathematical Modeling of the Process of the Interaction of the Cutting Diamond Disk with the Environment 21
Abstract 21
1 Introduction 21
2 Literature Review 22
3 Research Methodology 23
4 Results 30
5 Conclusions 31
References 31
MES/ERP Integration Aspects of the Manufacturing Automation 33
Abstract 33
1 Introduction 33
2 Literature Review 35
3 Research Methodology 36
4 Results 37
4.1 Enterprise Resource Planning System 37
4.2 Manufacturing Execution Systems 38
4.3 Integrated Workflow Between ERP and MES System 39
5 Conclusions 41
References 42
Decision-Making Based on Prediction of Oil Quality Indicators in the Enterprise’s Information System 43
Abstract 43
1 Introduction 43
2 Literature Review 44
3 Research Methodology 45
4 Results 47
5 Conclusions 48
References 49
Concept of the Software for Materials Selection Using .NET Technologies 50
Abstract 50
1 Introduction 50
2 Literature Review 51
3 Research Methodology 53
4 Result 55
5 Results 59
References 60
Features of Using Metal Coatings on Diamond Grains in Electrically Conductive Grinding Wheels When Machining Polycrystalline Superhard Materials 62
Abstract 62
1 Introduction 62
2 Literature Review 63
3 Research Methodology 64
4 Results 64
4.1 Analysis of the Stress-Strain State 64
4.2 Shaping of Diamond Wheels Working Surface When Grinding 66
5 Conclusions 69
References 70
Redesign of an Aircraft Cargo Door by Using a CAD-MBD-FEM Integration Method 71
Abstract 71
1 Introduction 71
2 Literature Review 72
3 Research Methodology 73
3.1 CAD Modeling 73
3.2 Multibody Analysis 73
4 Results 74
4.1 Automatization of the Latching Mechanism 74
4.2 FEM Analysis 75
5 Conclusions 78
References 79
The Effect of the Hardened Nanocrystalline Surface Layer on Durability of Guideways 81
Abstract 81
1 Introduction 81
2 Literature Review 82
3 Research Methodology 82
4 Results 84
5 Conclusions 88
References 89
Industry 4.0 Future Prospects and Its Impact on Competencies 91
Abstract 91
1 Introduction 91
2 Literature Review 93
3 Research Methodology 94
4 Results 96
5 Conclusion 99
6 Discussion 100
Acknowledgements 100
References 101
Advanced Computerized Simulation and Analysis of Dynamic Processes During the Gear Hobbing 103
Abstract 103
1 Introduction 103
2 Literature Review 104
3 Research Methodology 105
3.1 Mathematical Model of the Dynamic Process of Hobbing 105
3.2 Cutting Force as a Factor of Forced Oscillations 108
4 Results 108
4.1 The Dynamic Characteristic of the Hob-Milling Machine 108
4.2 Calculation of Oscillation Parameters 110
4.3 Mathematical Model of the Elastic System of the Machine 111
4.4 Modeling of Oscillations in the Elastic System of the Hobbing Machine 113
5 Conclusion 114
References 114
Resolution of the Friction Coefficient of Adhesion Under Cutting 116
Abstract 116
1 Introduction 116
2 Literature Review 117
3 Research Methodology 117
4 Results 122
5 Conclusions 124
Acknowledgement 125
References 125
Analysis of the Table Motion of a 3-Axis CNC Milling Machine Tool at Start-up and Braking 126
Abstract 126
1 Introduction 126
2 Literature Review 127
3 Research Methodology 127
3.1 Test Stands 127
4 Results 129
5 Conclusions 133
References 134
Three-Dimensional Simulation of Machined, Tool Surfaces and Shaping Process with Two-Side Grinding of Cylindrical Parts Ends 136
Abstract 136
1 Introduction 136
2 Literature Review 137
3 Research Methodology 137
4 Results 143
5 Conclusions 144
References 144
Robotics and Automation as a Foundation of the Fourth Industrial Revolution - Industry 4.0 146
Abstract 146
1 Introduction 146
2 Literature Review 147
3 Research Methodology 149
4 Results 149
5 Conclusions 153
References 153
Development of Quality Criteria for the Surface Layer of Cylinders with Wear-Resistant Coatings 155
Abstract 155
1 Introduction 155
2 Literature Review 156
3 Research Methodology 156
4 Results 160
5 Conclusions 164
References 164
Visual Product Inspection Based on Deep Learning Methods 166
Abstract 166
1 Introduction 166
2 Literature Review 167
3 Research Methodology 168
4 Results 170
5 Conclusions 172
Acknowledgment 172
References 172
Harmonization of the EU and Ukrainian Normative Documentation: Case Study on Determination of Barium Content in Mineral Waters to Develop Quality and Safety Criteria 175
Abstract 175
1 Introduction 176
2 Literature Review 176
3 Research Methodology 177
4 Results 178
5 Conclusions 183
References 184
Grinding Temperature Penetration Depth Study 186
Abstract 186
1 Introduction 186
2 Literature Review 187
3 Research Methodology 187
4 Results 191
5 Conclusions 192
References 193
Experimental Study of the Process of Borazon Grinding of Thermal Barrier Coating of ZrO 195
Abstract 195
1 Introduction 195
2 Literature Review 196
3 Research Methodology 197
4 Results 202
5 Conclusions 203
References 203
Surface Finishing of Complexly Shaped Parts Fabricated by Selective Laser Melting 204
Abstract 204
1 Introduction 204
2 Literature Review 205
3 Research Methodology 206
4 Results 208
4.1 Microrelief 208
4.2 Roughness and Waviness 209
4.3 Hardness and Residual Stress 211
5 Conclusions 212
Acknowledgement 212
References 212
Comparative Assessment of Wear Indicators in Grinding Discs During Cutting of Selected Steels 214
Abstract 214
1 Introduction 214
2 Literature Review 214
3 Research Methodology 215
3.1 Experimental Environment 215
3.2 Test Parameters During the Cutting Process 216
4 Results 218
5 Conclusions 221
References 222
To the Question of the Mechanism of the Effect of Coating on the Durability of Tools from PCBN 224
Abstract 224
1 Introduction 224
2 Literature Review 225
3 Research Methodology 226
4 Results 226
5 Conclusions 232
References 233
Blockchain Technology in Transportation as a Part of the Efficiency in Industry 4.0 Strategy 234
Abstract 234
1 Introduction 234
2 Literature Review 235
3 Research Methodology 236
4 Results 241
5 Conclusions 242
References 242
Study of Dynamic Impacts at Combined Operations of the Thin Turning and Boring 244
Abstract 244
1 Introduction 244
2 Literature Review 245
3 Research Methodology 246
4 Results 251
5 Conclusion 252
References 253
Analytical Study of Kinematic Rake Angles of Cutting Edge of Lathe Tool for Tapered Thread Manufacturing 254
Abstract 254
1 Introduction 254
2 Literature Review 255
3 Research Methodology 255
4 Results 258
5 Conclusions 262
References 263
Determining Rational Cutting Modes for Horizontal Boring Operation Adjusted for the Variable Rigidity of the Process System 264
Abstract 264
1 Introduction 264
2 Literature Review 265
3 Research Methodology 266
4 Results 268
5 Conclusion 271
References 271
Modeling the Process of High-Speed Diamond Grinding of Super Hard Materials 272
Abstract 272
1 Introduction 272
2 Literature Review 273
3 Research Methodology 273
4 Results 276
5 Conclusions 280
References 281
A General Method for Performing an Integrated CAD-MBD-FEM Analysis 282
Abstract 282
1 Introduction 282
2 Literature Review 283
3 Research Methodology 284
4 Results 286
5 Conclusions 288
References 289
Gear Grinding by Superhard Materials Wheels 291
Abstract 291
1 Introduction 291
2 Literature Review 292
3 Research Methodology 293
4 Results 293
5 Conclusions 297
References 297
Fracture Resistance of the Edge of Cemented Carbide Cutting Tool 299
Abstract 299
1 Introduction 299
2 Literature Review 300
3 Research Methodology 300
4 Results 302
5 Conclusions 305
References 306
Improving the Efficiency of Antifriction Coatings by Means of Finishing the Antifriction Non-abrasive Treatment 307
Abstract 307
1 Introduction 307
2 Literature Review 308
3 Research Methodology 309
4 Results 310
5 Conclusions 315
References 315
Study of Thermal Modes of Working Fluids in Grinding Machines 317
Abstract 317
1 Introduction 317
2 Literature Review 319
3 Research Methodology 321
3.1 Determination of Thermal Parameters of Coolant and Elements with Which It Is in Contact 321
3.2 Determination of Thermal Parameters of Working Fluids in Spindle Bearings 322
4 Results 322
5 Conclusions 325
References 325
Computer-Aided Conception for Planning and Researching of the Functional-Oriented Manufacturing Process 327
Abstract 327
1 Introduction 327
2 Literature Review 328
3 Research Methodology 330
4 Results 332
5 Conclusions 336
References 337
About Trimming Processes of Parts in the Shock-Impulse Load of Vibrobunker 339
Abstract 339
1 Introduction 339
2 Literature Review 340
3 Research Methodology 340
4 Results 344
5 Conclusions 347
References 347
Designing in Modern CAD Using Information Model 349
Abstract 349
1 Introduction 349
2 Literature Review 350
3 Research Methodology 351
4 Results 352
5 Conclusions 357
References 358
The Recovery Method for Cast Iron Mill Rolls 360
Abstract 360
1 Introduction 360
2 Literature Review 361
3 Research Methodology 361
4 Results 367
5 Conclusions 368
References 369
Structural Optimization of Technological Layout of Modular Machine Tools 370
Abstract 370
1 Introduction 370
2 Literature Review 372
3 Research Methodology 373
3.1 Ranking of Technically Realizable Variants of Technological Layouts of Tool Blocks in the Search Process of Rational Solution 373
3.2 The Power Nodes Check by the Magnitude of the Stroke and the Determination of the Main Tuning Dimensions of the Tool Block 377
4 Results 379
5 Conclusions 380
References 380
Estimation of Locating Error Using the Dimensional Chain Method 382
Abstract 382
1 Introduction 382
2 Literature Review 382
3 Research Methodology 383
4 Results 384
4.1 The Workpiece Locating by the Square Surface and the Perpendicular Hole 384
4.2 The Workpiece Locating by the Square Surface and the Perpendicular Hole with One-Sided Workpiece Clamping 386
5 Conclusions 388
References 388
Influence of Diamond Smoothering Treatment Power Parameters on Microgeometry of Working Surfaces of Conjugated Parts 390
Abstract 390
1 Introduction 390
2 Literature Review 392
3 Research Methodology 392
4 Results 393
5 Conclusions 397
References 398
Materials Engineering 400
Influence of Cadmium Telluride Films’ Processing Types on Efficiency of Solar Cells 401
Abstract 401
1 Introduction 401
2 Literature Review 402
3 Research Methodology 404
3.1 Obtaining of Experimental Samples 404
3.2 Method of Structural Studies of Cadmium Telluride Base Layers 405
3.3 Methods of Studying Solar Cells Output Parameters Based on Cadmium Telluride 405
4 Results 406
4.1 Influence of Various Types of Chloride Treatment of Cadmium Telluride Base Layers, Obtained by the Method of the Close-Spaced Sublimation, on the Efficiency of Solar Cells on Their Basis 406
4.2 Influence of Different Types of Chloride Treatments on the Crystalline Structure of Cadmium Tellurium Layers Obtained by the Close-Spaced Sublimation 407
4.3 Discussion of the Research in the Influence of Various Types of Chloride Treatment on CdTe Layers Crystalline Structure and on the Efficiency of Solar Cells on Their Basis 407
5 Conclusions 408
References 409
Influence of Mechanically Activated Fillers of Different Chemical Nature on Tribotechnical Properties of PTFE-Composites 411
Abstract 411
1 Introduction 411
2 Literature Review 412
3 Research Methodology 412
4 Results 414
5 Conclusions 418
References 419
The Technological Process of Obtaining Sand-Plaster Molds for Complex Thin-Walled Aluminum Castings 421
Abstract 421
1 Introduction 421
2 Literature Review 422
3 Research Methodology 423
4 Results 424
5 Conclusions 428
References 429
Volume of the Nanocluster and Its Depth at Effect of Ions of Different Energies, Varieties and Charges on Titanium Alloy VT-1 431
Abstract 431
1 Introduction 431
2 Literature Review 432
3 Research Methodology 433
4 Results 433
5 Conclusions 437
References 437
New Binding Materials Based on Recycling Polystyrene Foam for Foundry 440
Abstract 440
1 Introduction 440
2 Literature Review 441
3 Research Methodology 442
4 Results 443
5 Conclusions 447
References 448
Investigation of Wear Resistance of Cotton-Polyester Fabric with Antimicrobial Treatment 449
Abstract 449
1 Introduction 450
2 Literature Review 450
3 Research Methodology 451
4 Results 452
5 Conclusions 456
References 456
Infrared Spectroscopy of Gasolines with Addition of Ethanol 458
Abstract 458
1 Introduction 458
2 Literature Review 459
3 Researches Methodology 460
4 Results 460
5 Conclusions 464
References 465
Effects of High-Voltage Potential Bias in Pulsed Form on the Structure and Mechanical Characteristics of Multilayer and Multielement Coatings Obtained by Vacuum Arc Evaporation 467
Abstract 467
1 Introduction 467
2 Literature Review 468
3 Research Methodology 468
4 Results 469
4.1 Multi-period TiN/ZrN Coatings with Nanoscale Thicknesses 469
4.2 Multielement Nitride Coatings Based on Ti–V–Zr–Nb–Hf High-Entropy Alloy 471
5 Conclusions 474
Acknowledgement 475
References 475
Development of New Filtering Materials for the Purification of Alternative Fuels from Mechanical Impurities 477
Abstract 477
1 Introduction 477
2 Literature Review 478
3 Researches Methodology 479
3.1 Improvement of Equipment for Production of New Filtering Materials 479
3.2 Technology of Production of New Filter Materials 480
3.3 Optimization of the Form of Filter Materials for High Quality Cleaning of Biofuels 481
3.4 Improving the Corrosion Resistance of Biofuel Filters 482
4 Results 483
5 Conclusions 484
References 485
Study of Ions Energy, Their Varieties and Charge on Temperature, Rate of Temperature Rise, Thermal Stresses for Nanostructures on Construction Materials 486
Abstract 486
1 Introduction 486
2 Literature Review 487
3 Research Methodology 488
3.1 Model of an Individual Ion Effect on a Structural Material 489
4 Results 490
5 Conclusions 492
References 492
Effect of Molybdenum on the Structure and Strength of Copper Vacuum Condensates 494
Abstract 494
1 Introduction 494
2 Literature Review 495
3 Research Methodology 495
4 Results 496
5 Conclusions 500
References 501
Mechanical Engineering 503
Methodology of Experimental Research of Aeroelastic Interaction Between Two-Phase Flow and Deflecting Elements for Modular Separation Devices 504
Abstract 504
1 Introduction 504
2 Literature Review 506
3 Research Methodology 506
4 Results 508
4.1 Experimental Stand 508
4.2 Measurements Methodology and Instruments Set-up 510
5 Conclusions 511
Acknowledgments 511
References 511
Enhancing the Gas Engines Fuel Efficiency in Integrated Energy System by Chilling Cyclic Air 515
Abstract 515
1 Introduction 515
2 Literature Review 516
3 Research Methodology 517
4 Results 517
4.1 Investigating the Efficiency of Typical Gas Engine Inlet Air Cooling System 517
4.2 Investigating the Efficiency of Developed Gas Engine Inlet Air Cooling System 519
5 Conclusions 522
References 522
The Control of GTE Brush Seal Flow Characteristics 525
Abstract 525
1 Introduction 525
2 Literature Review 526
3 Research Methodology 527
3.1 The Inner Diameter of the Seal Element 527
3.2 Stiffness of the Seal Element 528
3.3 Control of Input-Output Characteristics and Test Procedure 530
4 Results 530
5 Conclusions 533
Acknowledgement 534
References 534
Research of the Aerothermopressor Cooling System of Charge Air of a Marine Internal Combustion Engine Under Variable Climatic Conditions of Operation 535
Abstract 535
1 Introduction 535
2 Literature Review 536
3 Research Methodology 537
4 Results 538
5 Conclusions 543
References 543
Correlations for Pollution on Condensing Surfaces of Exhaust Gas Boilers with Water-Fuel Emulsion Combustion 545
Abstract 545
1 Introduction 545
2 Literature Review 546
3 Research Methodology 547
4 Results 548
5 Conclusions 552
References 553
Dynamic Tensions of Sagging Track Sections Resulting from Tractor Hull Oscillations 555
Abstract 555
1 Introduction 555
2 Literature Review 556
3 Research Methodology 556
4 Results 560
5 Conclusion 562
References 563
A Model Validating Technique for the Kinematic Study of Two-Wheeled Vehicles 564
Abstract 564
1 Introduction 564
2 Literature Review 565
3 Research Methodology 565
3.1 System’s Reference Frames 567
3.2 System’s Kinematic Chain 568
3.3 Surface Parametrization Approach 568
3.4 Cross Product Approach 569
3.5 The Validating Technique 569
4 Results 569
5 Conclusions 571
References 571
Experimental Tests of Discrete Strengthened Elements of Machine-Building Structures 574
Abstract 574
1 Introduction 574
2 Literature Review 575
3 Research Methodology 576
4 Results 579
5 Conclusions 583
References 583
Two-Phase Turbulent Flow in the Separation Channel with an Oscillating Wall 585
Abstract 585
1 Introduction 585
2 Literature Review 586
3 Research Methodology 587
3.1 General Assumptions and Simplifications 587
3.2 Mathematical Modeling of Dispersed Particles Motion 588
4 Results 590
5 Conclusions 592
Acknowledgments 592
References 593
Determination of the Effort for Flexible Strip Pushing on the Surface of a Horizontal Cylinder 597
Abstract 597
1 Introduction 597
2 Literature Review 598
3 Research Methodology 598
4 Results 602
5 Conclusions 604
References 604
Rational Designing of Gas Turbine Inlet Air Cooling System 606
Abstract 606
1 Introduction 606
2 Literature Review 607
3 Research Methodology 608
4 Results 608
5 Conclusions 611
References 612
Reliability of Steam-Operated Emergency Feed Pumps 615
Abstract 615
1 Introduction 615
2 Literature Review 616
3 Research Methodology 617
3.1 Basic Provisions of the Qualification Method of an Emergency Nutritional Pump with a Steam Drive 617
4 Results 620
5 Conclusions 620
References 621
Characteristics of Pressure Passive Reduction Valve with Mechanical Control System 623
Abstract 623
1 Introduction 623
2 Literature Review 624
3 Research Methodology 626
4 Results 626
5 Conclusions 629
References 629
An Innovative Air Conditioning System for Changeable Heat Loads 631
Abstract 631
1 Introduction 631
2 Literature Review 632
3 Research Methodology 633
4 Results 633
4.1 Determining the Rational Design Heat Load 633
4.2 Underground of Intensification of Heat Transfer of Refrigerant Boiling Inside Air Coils of Air Coolers 635
4.3 The Innovative Scheme Decisions of Air Conditioning Systems Intensification of Heat Transfer of Refrigerant Boiling Inside Air Coils of Air Coolers 637
5 Conclusions 638
References 638
Author Index 641