iMEC-APCOMS 2019 (eBook)

Foreword 6
Organizing Committee 8
Chairman of the Organizing Committee 8
Vice Chairman of the Organizing Committee 8
Chief Editor 8
Secretaries 8
Treasurers 8
Publication Committee 8
Promotion and Sponsorship Committee 9
Logistic Committee 9
Technical Committee 9
Event Management 9
Contents 10
Manufacturing Systems 20
Formulation of Marketing Strategies in Expedition Services Company with SWOT and QSPM Methods 21
Abstract 21
1 Introduction 21
2 Research Methodology 22
3 Finding and Discussion 23
4 Conclusion 26
References 27
Optimization of CNG Multi-depot Distribution to Determine Model Routes and GTM Totals Using Tabu Search and Differential Evolution Methods 28
Abstract 28
1 Introduction 28
2 Literature Review 29
2.1 Tabu Search (TS) 29
2.2 Different Evolution (DE) 29
2.3 The Vehicle Routing Problem with Times Window (VRPTW) 29
3 Research Methodology 30
4 Result 31
4.1 Tabu Search (TS) 31
4.2 Differential Evolution (DE) 32
4.3 Analyze TS and DE 33
5 Conclusion 34
References 34
Capacity Planning and Assembly Line Balancing for Long-Term Routine and Short-Term Intermittent Demand in Small Medium Enterprises 35
Abstract 35
1 Introduction 35
2 Methodology and U-Line Model Development 36
3 Result and Analysis 38
4 Conclusion 40
References 41
Optimal Down-Time Target for Performance Based Remanufactured Lease Contract 42
Abstract 42
1 Introduction 42
2 Model Formulation 43
2.1 Modelling Failure 44
2.2 Analysis 44
3 Optimization 45
4 Numerical Example 45
5 Conclusion 46
Acknowledgements 46
References 46
Fuzzy Initial Condition in a Technology Transfer Model with Competing Followers 48
Abstract 48
1 Introduction 48
2 Model Formulation 49
3 Result and Discussion 50
3.1 Crisp Solution 50
3.2 Fuzzy Initial Solution 51
4 Conclusion 52
Acknowledgement 52
References 52
Order Acceptance and Scheduling Model for Small-Sized Metal Manufacturing Company 54
Abstract 54
1 Introduction 54
2 Literature Research and Model Selection 55
2.1 Model Selection 56
2.2 Model Adjustment 57
3 Data Collection and Computations 57
4 Discussion and Conclusions 58
References 59
Measurement of Manufacturing Readiness Level for the Tartaric Sulphur Acid Anodizing Method in Aircraft Component Production 60
Abstract 60
1 Introduction 60
2 Literature Research 61
3 Research Methodology 62
3.1 Development of MRL Scale 63
3.2 Data Collection and Results 63
4 Remarks and Conclusion 65
References 65
Measurement of Technoware and Humanware Readiness to Fulfill SNI 07-2052-2002 in a Steel Manufacturing Company 66
Abstract 66
1 Introduction 66
2 Literature Review 67
3 Methodology 68
3.1 Measurement of Technoware and Humanware Levels on Industry and the National Standards 68
3.2 Fulfillment of Industrial Technoware and Humanware with Regard to the National Standards 69
4 Analysis 70
4.1 Recommendations on Technoware Components 70
4.2 Recommendations on Humanware Components 70
5 Conclusion 70
References 71
Fuzzy Analytical Hierarchy Process with Unsymmetrical Triangular Fuzzy Number for Supplier Selection Process 72
Abstract 72
1 Introduction 72
2 Fuzzy Analytical Hierarchy Process 73
3 Unsymmetrical Triangular Fuzzy Number 73
4 The Application of FAHP-UTFN for Supplier Selection 74
5 Conclusion 76
References 76
Analysis of Humanware Readiness Level for a Technology Transfer Process: Case Study in Arms Manufacturing Industry 78
Abstract 78
1 Introduction 78
2 Literature Review 79
3 Methodology 80
4 Analysis 82
4.1 Analysis of Humanware Readiness Level Analysis Calculation Results 82
4.2 The Development of Humanware Training Program 82
5 Conclusion 83
References 84
Inventory Policy for Cross Selling Item 85
Abstract 85
1 Introduction and Literature Review 85
2 Model Development 86
2.1 Carrying/Holding Cost Per Unit Time ($/Time) 87
2.2 Setup/Ordering Cost Per Unit Time ($/Time) 88
2.3 Lost Sales Cost Per Unit Time ($/Unit Time) 88
3 Procedure for Obtaining for Finding the Solutions 89
4 Numerical Example 90
5 Conclusion 90
References 91
Analysis of Magnetic Component Manufacturing Cost Through the Application of Time-Driven Activity-Based Costing 92
Abstract 92
1 Introduction 92
2 Research Methodology and Results 93
2.1 Production Activities Used (Activity Center and Sub-activities) 94
2.2 Estimated Total Cost of the Resources Supplied 94
2.3 Estimated Practical Capacity 94
2.4 Calculation of the Capacity Cost Rate 94
2.5 Development of Sub-activity Time Equation 95
2.6 Determination of the Estimated Time for Each Activity 96
2.7 Estimated Capacity Required by Each Activity 96
3 Conclusion and Discussion 97
Acknowledgement 98
References 98
The Impact of Capacity Cost Rate and Time Equation of Time-Driven Activity-Based Costing (TDABC) on Electric Component 99
Abstract 99
1 Introduction 99
2 Methodology 100
2.1 Production Activities – Activity Centers/Sub-activities 100
2.2 Estimated Total Cost of Resources Used 101
2.3 Estimated Practical Capacity 101
2.4 Calculation of the Capacity Cost Rates 101
2.5 Development of Time Equation 102
2.6 Determination of the Estimated Time for Each Activity 102
2.7 Estimated Capacity Required by Each Activity 103
3 Conclusion and Discussion 104
Acknowledgment 104
References 105
The Application of Time-Driven Activity Based Costing System on Inductors in Electrics and Electronics Industry 106
Abstract 106
1 Introduction 106
2 Methodology 107
2.1 Production Activities Used (Activity Center/Sub-activities) 107
2.2 Estimated Total Cost of the Resources Used Cost of All Resources Supplied 108
2.3 Estimated Acceptable Capacity (Practical Capacity) 109
2.4 Calculation of the Capacity Cost Rates 109
2.5 Development of Activity Center Time Equation 109
2.6 Determination of the Estimated Time for Each Activity 110
2.7 Estimated Capacity Required by Each Activity Center 110
3 Conclusion 111
Acknowledgement 112
References 112
Review on the Prominence of SMEs in Malaysia and Its’ Imprint on University Industry Collaboration 114
Abstract 114
1 Introduction 114
2 SMEs in Malaysia - Landscape and Contribution to the Economy 115
3 SMEs in Malaysia - Landscape and Contribution to the Economy 116
4 SMEs and Its’ Imprint on University Industry Collaboration 117
5 Conclusion 117
References 118
Critical Success Factors that Affect Implementation of Construction Project in Improving Project Performance: A Case of Cement Plant Construction Industry 119
Abstract 119
1 Introduction 119
2 CSF of Implementation Construction Project: DHP Methodology 120
3 Result and Discussion 122
4 Conclusion and Further Research 124
References 124
Proposing of Mahalanobis-Taguchi System and Time-Driven Activity-Based Costing on Magnetic Component of Electrical & Electronic Industry
Abstract 126
1 Introduction 126
2 Research Methodology and Results 127
2.1 MTS 127
2.2 TDABC 129
3 Conclusion and Discussion 131
Acknowledgement 132
References 132
Optimization of Utilities Capacity at Aircraft Heavy Maintenance Center Using Linear Programming Models 133
Abstract 133
1 Introduction 133
2 Literature Review 134
3 Mathematical Model Formulation 134
3.1 Parameters 134
3.2 Decision Variable 135
3.3 Objective Function Formulation 135
4 Implementation Model 136
4.1 Manpower Data 136
4.2 Area Data 136
4.3 Maintenance Data 137
4.4 Research Data 137
5 Conclusions 138
References 138
Diagnosis and Costing Optimization on Inductors in Electrics and Electronics Industry 139
Abstract 139
1 Introduction 139
2 Methodology 140
3 Result and Discussion 140
3.1 Mahalanobis-Taguchi System (MTS) 140
3.2 TDABC 141
3.2.1 Production Activities Used in VMI (Activity Center/Sub-activities) 141
3.2.2 Total Cost Estimated of the Resources Used in VMI 141
3.2.3 Estimated Acceptable Capacity (Practical Capacity) 142
3.2.4 Calculation of the Capacity Cost Rates 142
3.2.5 Development of Activity Center Time Equation 143
3.2.6 Determination of the Estimated Time for Each Activity 143
3.2.7 Estimated Capacity Required by Each Activity Center 143
4 Conclusion 144
Acknowledgements 144
References 145
A Quality Improvement Model Based on Taguchi’s Loss Function Considering Imperfect Quality Inspection 146
Abstract 146
1 Introduction 146
2 Assumption and Notation 147
3 Model Development 148
3.1 The Basic Model 148
3.2 Proposed Model 149
4 Numerical Example 150
5 Conclusion 151
Acknowledgement 151
References 151
Identifying Bottleneck Process Using Production Time Study in Concrete Pole Manufacturing Company in Malaysia 152
Abstract 152
1 Introduction 152
2 Methodology 153
2.1 Flow Chart of the Concrete Pole Manufacturing Process 153
2.2 The Process Flow by Section 154
2.3 The Number of Operators by Sections 154
2.4 The Average Observed Time, Normal Time and Standard Time 155
3 Result and Discussion 155
3.1 Identification of Bottleneck 155
3.2 Bottleneck Process in Wire Section 157
4 Conclusion 157
Acknowledgement 157
References 157
The Development of Industry 4.0 Readiness Model. Case Study in Indonesia’s Priority Industrial Sector of Chemical 158
Abstract 158
1 Introduction 158
2 Theoretical Framework 159
3 Research Methodology 159
3.1 The Development of Industry 4.0 Readiness Model 159
3.2 Proposed Industry 4.0 Readiness Model 159
4 Case Study in Making Indonesia 4.0 Chemical Industrial Priority Sector 161
4.1 Validity and Reliability 161
4.2 Result and Discussion 161
5 Conclusion 163
Acknowledgements 163
References 163
Open Innovation Practices and Sustainability Performance in Small and Medium Industries 165
Abstract 165
1 Introduction 165
2 Research Model and Hypotheses 166
2.1 Open Innovation 166
2.2 Sustainability Performance 167
2.3 Hypotheses 167
3 Methodology 168
4 Result and Discussion 168
5 Conclusion 169
References 169
Product-Service System Inventory Control for Malaysian Palm Oil Industry: A Case Study Utilizing IDEF0 Modelling 171
Abstract 171
1 Introduction 171
2 Literature Review 172
3 IDEF0 173
4 Result and Discussion 174
5 Summary and Conclusion 175
Acknowledgment 175
References 176
Designing Product-Service System Inventory Control: System Requirements Analysis of Raw Material in Automotive Industry 177
Abstract 177
1 Introduction 177
2 Methodology 178
3 Results and Discussion 179
4 Conclusions 182
Acknowledgement 182
References 182
Reliability Centered Maintenance of Mining Equipment: A Case Study in Mining of a Cement Plant Industry 183
Abstract 183
1 Introduction 183
2 Reliability Centered Maintenance 184
3 Case Study 184
3.1 Selection of Maintenance Strategy 186
4 Result and Discussion 187
5 Conclusion and Further Research 188
References 188
A Comparative Study of Product Costing by Using Activity-Based Costing (ABC) and Time-Driven Activity-Based Costing (TDABC) Method 189
Abstract 189
1 Introduction 189
2 Methodology 190
3 Results and Discussion 190
4 Conclusions 194
Acknowledgment 195
References 195
Quality Improvement Model Considering Rework and Imperfect Inspection 197
Abstract 197
1 Introduction 197
2 Model Development 198
2.1 Quality Loss Function 198
2.2 Manufacturing Cost 199
2.3 The Number of Components Produced, Reworked and Inspected 199
2.4 Quality Improvement Model with Quality Investment and Learning Inspection for Policy 1 200
2.5 Quality Improvement Model for Policy 2 and Selecting Rework Policy 201
3 Numerical Example 202
4 Conclusion 203
References 203
Develop Accessibility Design for Increase Disabilities Labor Participation in Manufactured in Indonesia with Design Thinking Approach 204
Abstract 204
1 Introduction 204
1.1 Purpose 205
2 Theoretical Review 205
2.1 Universal Design: Corridor and Its Parameter 205
2.2 Diversity Programs 206
3 Methodology 207
4 Result and Discussion 207
4.1 Disable Mobility 207
4.2 Relayout 207
4.3 Color Path 208
5 Conclusion 209
References 210
Location-Allocation Model of Raw Material and Transportation Modes in Cajuput Oil Supply Chain Network (A Case in Indonesia) 211
Abstract 211
1 Introduction 211
2 Method 212
3 Mathematical Model 213
4 Result and Discussion 214
5 Conclusion 215
References 216
Job Shop Scheduling in Single Machine: An Overview 217
Abstract 217
1 Introduction 217
2 Scheduling on Production 218
3 Single-Machine - Deterministic Processing Time 218
3.1 Shortest Processing Time (SPT) 218
3.2 Weighted Shortest Processing Time (WSPT) 219
3.3 Earliest Due Date (EDD) 219
3.4 Hodgson’s Algorithm 219
4 Single-Machine - Stochastic Processing Time 220
4.1 Arbitrary Distribution Without Preemptions 220
4.2 Arbitrary Distribution with Preemptions: The Gittins Index 221
5 Current Development 221
6 Conclusion 222
References 222
Potential Failure Modes of Cement Production Process: A Case Study 223
Abstract 223
1 Introduction 223
2 Methodology 224
3 Results and Discussions 224
3.1 Identification of Failure Modes 224
3.2 Evaluating the Risks of Failure Modes 224
3.3 Calculating the Risk Priority Number 227
4 Conclusions 228
Acknowledgments 228
References 228
Six Sigma Implementation to Reduce Rejection Rate in Textile Mills 229
Abstract 229
1 Introduction 229
2 Implementation 230
2.1 Define Phase 230
2.2 Measure Phase 230
2.3 Analyze Phase 231
2.4 Improve Phase 233
2.5 Control Phase 233
3 Analysis and Conclusion 234
References 234
Application of Technometric to Improve Productivity in Indonesian Small Medium Industries (SMI) 235
Abstract 235
1 Introduction 235
2 Methodology 236
3 Results and Analysis 237
4 Conclusion 240
References 241
Ant Colony Optimization-Based Multiple-AGV Route-and-Velocity Planning for Warehouse Operations 242
Abstract 242
1 Introduction 242
2 Problem Description 243
3 Methods 245
4 Results and Discussions 245
5 Conclusions 247
References 247
Dual-Channel Warehouse Raw Material Inventory Model for Probabilistic Demand 248
Abstract 248
1 Introduction 248
2 Methodology 249
2.1 Research Methodology 249
2.2 Inventory Model Approach 249
3 Inventory Model 250
3.1 Notations and Assumptions 250
3.2 Inventory Model Design 250
3.3 Mathematical Models 251
4 Results and Discussion 252
4.1 Material Demand 252
4.2 Inventory Model 252
4.3 Sensitivity Analysis 253
4.4 Inventory Model Simulation 253
4.5 Service Level 254
5 Conclusions 254
References 255
Eye Segment Movements as Indicators of Mental Workload in Air Traffic Control Tasks 256
Abstract 256
1 Introduction 256
2 Methods 257
2.1 The Experiment 257
2.2 Data Processing Procedure 258
3 Result 259
4 Analysis 261
5 Conclusion 261
Acknowledgement 261
References 262
Mixed Model Assembly Line Balancing for Human-Robot Shared Tasks 263
Abstract 263
1 Introduction 263
2 Balancing of Mixed-Model Assembly Lines with HRC 264
2.1 Problem Definition 264
2.2 Problem Assumptions 265
2.3 Notation 265
2.4 Mathematical Formulation 266
3 Numerical Experiment and Discussion 268
4 Conclusion 269
References 269
Project Manufacture Scheduling Using Resource Constrained Multi Project Optimization Model (A Case Study in Machine Manufacturing Company Solo) 271
Abstract 271
1 Introduction 271
2 Methodology 273
3 Results and Discussion 273
4 Conclusion 276
References 277
Scheduling an Aircraft Maintenance Shop with Dedicated Technician and Dedicated Machine Constraints 278
Abstract 278
1 Introduction 278
2 Mathematical Formulation 279
2.1 Problem Definition 279
2.2 Mathematical Model – Non-dedicated Technician 280
2.3 Mathematical Model – Dedicated Technician 281
3 Numerical Examples and Discussions 282
4 Concluding Remarks 283
References 283
Value Stream Mapping – A Tool to Detect and Reduce Waste for a Lean Manufacturing System 284
Abstract 284
1 Introduction 284
2 Literature Review 285
2.1 Lean Manufacturing Principle 285
2.2 Waste Definition and Classification 285
2.3 Application of VSM in Manufacturing Operation 286
3 VSM Implementation Steps 286
4 Conclusion and Future Works 288
Acknowledgment 289
References 289
Make or Buy Decision with Price and Quality Dependent Demand 290
Abstract 290
1 Introduction 290
2 Literature Review 291
3 Proposed Model 292
3.1 Make Regime 292
3.2 Buy Regime 293
4 Numerical Example 294
5 Conclusion 295
References 295
Participatory Ergonomics Intervention for Exploring Risk Factors Lead to Work-Related Musculoskeletal Disorders Among Automotive Production Workers 296
Abstract 296
1 Introduction 296
2 Materials and Method 297
2.1 Investigate the Related WMSD Risk Factor 297
2.2 Survey WMSD Risk Factor Analysis 297
3 Results 298
4 Discussions and Conclusions 300
Acknowledgement 301
References 301
A Closed-Loop Supply Chain Model for Manufacturer-Collector-Retailer with Rework, Waste Disposal, Carbon Cap and Trade Regulation 302
Abstract 302
1 Introduction 302
2 Notations and Assumptions 303
3 Model Formulation and Analysis 304
3.1 Problem Description 304
3.2 Mathematical Model for the Manufacturer 305
3.3 Mathematical Model for the Retailer 305
3.4 Mathematical Model for the Collector 306
3.5 Solution Procedure 306
4 Numerical Example 307
5 Conclusions 307
Acknowledgement 308
References 308
Optimization of Woven Fabric Production Process on Picanol Omniplus Air Jet Machine Using Taguchi Multi-response and Grey Relational Analysis Methods 309
Abstract 309
1 Introduction 309
2 Literature Review 310
3 Taguchi Method 311
4 Grey Relational Analysis 311
5 Research Method 312
6 Result and Discussion 312
7 Conclusion 314
References 314
Re-designing an Assembly Lines at an Automotive Manufacturing Company 316
Abstract 316
1 Introduction 316
2 Literature Review 317
2.1 Assembly Line Balancing Problem (ALBP) 317
2.2 Determination the Number of Work Stations 317
2.3 Productivity and Efficiency 318
3 Model Adjustment 318
4 System Description 319
4.1 Primary and Secondary Data Collection 319
4.2 Operator Efficiency 320
4.3 The Number of Work Stations 321
5 Search for Optimal Solutions 321
6 Conclusion 322
Acknowledgement 322
References 322
A Three-Echelon Inventory Model for Deteriorated and Imperfect Items with Energy Usage and Carbon Emissions 323
Abstract 323
1 Introduction 323
2 Assumptions and Notations 324
3 Model Development 326
3.1 Buyer Cost 326
3.2 3PL Cost 327
3.3 Supplier Cost 327
3.4 Solution Procedure 328
4 Numerical Example 329
5 Conclusion 330
Acknowledgement 330
References 330
An Assignment Model to Support the Assembly Line Activities by Considering the Operator’s Unique Classification – The Computational Results 331
Abstract 331
1 Introduction 331
2 Mathematical Model Development 332
2.1 Problem Description 332
2.2 The Reference Model and Its Development 332
3 Case Study and Analysis 334
3.1 Model Verification and Validation on Hypothetical and Real Assembly Data 334
3.2 Model Performance on the Real Assembly Data 335
4 Conclusion and Future Works 336
References 336
Capacity Planning Model for Make-To-Order Companies Considering Lateness Penalty Cost Based on Critical Resources 338
Abstract 338
1 Introduction 338
2 Mathematical Formulation 339
3 Numerical Examples and Discussions 341
4 Concluding Remarks 343
References 343
An Optimization Model for Coal Procurement Networks with Coal Blending Facilities 344
Abstract 344
1 Introduction and Problem Description 344
2 Model Formulation 345
2.1 LRP Model 345
2.2 Network Design Model 350
2.3 Solution Method 350
3 Numerical Example 351
4 Conclusion 351
References 352
Competing Risk Models in Reliability Systems, an Exponential Distribution Model with Gamma Prior Distribution, a Bayesian Analysis Approach 353
Abstract 353
1 Introduction 353
2 Literature Review 354
3 Exponential Distribution and Its Likelihood Function 355
4 The Failure Rate Estimations 356
5 Mean Time to Failure Estimation 357
6 Reliability Estimation 357
7 Conclusions 358
References 358
Dump Truck Maintenance Contract Model Considering Operational Conditions (Load, Road Inclination and Environment Condition) 360
Abstract 360
1 Introduction 360
2 Methodology 361
2.1 Maintenance Contract 361
2.2 Equipment and Repairement 362
3 Numerical Example 363
3.1 PHM Failure Model 363
3.2 Optimal Maintenance Contract 364
3.3 Parameter Change 364
4 Conclusion 366
Acknowledgement 366
References 366
Intelligent Condition Based Maintenance Using Adaptive Resonance Theory-2 Neural Network 367
Abstract 367
1 Introduction 367
2 Literature Study 368
2.1 Condition Based Maintenance 368
2.2 Statistical Process Control (SPC) 368
2.3 Load vs Temperature 368
2.4 ART-2 NN for CBM 369
3 Methods 369
4 SPC and ART-2 Design 370
4.1 Statistical Process Control Chart 370
4.2 ART-2 NN CBM 371
5 Implementation 371
6 Conclusion 372
Acknowledgement 372
References 372
Nash Game Theory Leasing Contract Model of New and Recondition Complex Equipment 373
Abstract 373
1 Introduction 373
1.1 A Subsection Sample 373
2 Mathematical Model 374
2.1 Failure Model 374
2.2 Maintenance Model 375
2.3 Additional Cost Model 375
2.4 Lessor Expected Profit 375
2.5 Lessee Expected Profit 375
2.6 Decision Problem 376
3 Optimization 376
4 Numerical Example 377
5 Concluding Remarks 378
References 379
Materials 380
Refining the Composition of Recycled Spent Lubricants Mixed with Alumina Nanofluids for Machining Purpose 381
Abstract 381
1 Introduction 381
2 Experimental Procedures 382
2.1 Preparation of Nano-lubricants 382
2.2 Thermal Conductivity Measurement 382
2.3 Dynamic Viscosity Measurement 383
3 Results and Discussion 383
3.1 Thermal Conductivity of Nano-Lubricants Based Al2O3 383
3.2 Dynamic Viscosity of Nano-Lubricants Based Al2O3 383
3.3 Optimum Thermal Properties of Nano-Lubricants for Machining 384
4 Conclusion 385
Acknowledgments 385
References 385
Fatigue and Harmonic Analysis of a Diesel Engine Crankshaft Using ANSYS 387
Abstract 387
1 Introduction 387
2 Methodology 388
3 Result and Discussion 390
4 Conclusion 392
References 392
Tensile Properties Comparison of Cassava Peel/Lycal, E-Glass 135/Lycal and Hybrid Cassava Peel+E-Glass 135/Lycal Composite with Hand Lay up Manufacturing Method 393
Abstract 393
1 Introduction 393
1.1 Composite Specimens 394
1.2 Tensile Testing Method 395
2 Data Analysis 396
3 Result and Discussion 396
4 Conclusion 398
Acknowledgement 399
References 399
Dip-Coating Methods for Carbon Membrane Fabrication: Effects of Coating-Carbonization-Cycles on Hydrogen Separation Prepared from P84/NCC 400
Abstract 400
1 Introduction 400
2 Experimental Section 402
2.1 Materials 402
2.2 Preparation of Carbon Membrane 402
2.3 Pure Gas Permeation Measurements 403
3 Results and Discussions 403
3.1 Gas Permeation Measurements 403
4 Conclusions 404
Acknowledgement 404
Current Advances in Membranes for Competent Hydrogen Purification: A Short Review 406
Abstract 406
1 Introduction 406
2 Membrane-Based H2 Purification 408
2.1 H2-Selective Membranes 408
3 Conclusions 410
Acknowledgement 410
References 410
Microstructure and Mechanism of Silicanizing Process on Mild Steel Substrate Using Tronoh Silica Sand at 1000 ? for 4 H 412
Abstract 412
1 Introduction 412
1.1 Experimental Procedures 413
2 Result and Discussion 413
2.1 Microstructure of Silicanizing Process 413
2.2 Chemical Reaction of Silicanizing Process 416
3 Conclusion 417
Acknowledgements 417
Surface Roughness and Tool Wear in Edge Trimming of Carbon Fiber Reinforced Polymer (CFRP): Variation in Tool Geometrical Design 418
Abstract 418
1 Introduction 419
2 Experimental Procedure 419
2.1 Material 419
2.2 Cutting Tool Design 420
2.3 Machining Parameters 420
2.4 Surface Finish and Tool Wear Measurement 421
3 Result and Discussion 422
3.1 Surface Roughness Analysis 422
3.2 Tool Wear Observation 422
4 Conclusion 423
Acknowledgement 424
References 424
Surface Roughness and Cutting Forces During Edge Trimming of Multi-directional Carbon Fiber Reinforced Polymer (CFRP) 425
Abstract 425
1 Introduction 426
2 Experimental Procedure 426
2.1 Material 426
2.2 Cutting Tool Design 427
2.3 Machining Parameters 427
2.4 Surface Finish and Cutting Forces 427
3 Result and Discussion 428
3.1 Surface Roughness Analysis 428
3.2 Cutting Forces Analysis 429
4 Conclusion 430
Acknowledgement 430
References 431
A Brief Review on Utilization of Hybrid Nanofluid in Heat Exchangers: Theoretical and Experimental 432
Abstract 432
1 Introduction 432
2 Preparation Method of Hybrid Nanofluids 433
3 Hybrid Nanofluids in Heat Exchangers 434
4 Conclusion 436
Acknowledgement 436
References 437
A Review on Effectiveness of Numerous Technologies by Utilizing Hydrogen 439
Abstract 439
1 Introduction 439
2 Fuel Cell Development 441
3 Generation of H2 and Purification Needs 442
4 Conclusion 443
Acknowledgement 443
References 443
Phosphorus/Nitrogen Grafted Lignin as a Biobased Flame Retardant for Unsaturated Polyester Resin 445
Abstract 445
1 Introduction 445
2 Experimental Methods 446
2.1 Materials 446
2.2 Methods 446
3 Results and Discussion 447
3.1 Characterization of Functionalized Lignin 447
3.2 TGA Analysis of Functionalized Lignin 448
3.3 Flame Retardancy and Thermal Stability Properties 449
4 Conclusion 449
References 450
Effect of Glass Fibers and Aramid Fiber on Mechanical Properties of Composite Based Unmanned Aerial Vehicle (UAV) Skin 451
Abstract 451
1 Introduction 451
2 Materials and Methods 452
2.1 Materials 452
2.2 Manufacturing Method 452
2.3 Measurement Testing 452
3 Results and Discussion 453
4 Conclusion 455
References 456
Surface Roughness of Laser Modified Die Surface Change Under Thermal Cyclic Loading 457
Abstract 457
1 Introduction 457
2 Methodology 458
3 Results and Discussion 459
4 Conclusion 462
Acknowledgements 462
References 462
Tensile Properties of Hybrid Woven Glass Fibre/PALF Reinforced Polymer Composite 464
Abstract 464
1 Introduction 464
2 Materials and Methods 465
2.1 Material Preparation 465
2.2 Material Fabrication 466
2.3 Tensile Test 467
3 Results and Discussion 467
4 Conclusion 469
Acknowledgement 469
References 469
Modification of Layered Structure in Manganese Oxide Nanorods for Electrode of Supercapacitor 471
Abstract 471
1 Introduction 471
2 Methodology 472
3 Characterization 472
4 Discussion 473
5 Conclusion 475
Acknowledgement 475
References 475
Investigation on the Effect of Build Orientation and Heat Treatment on Tensile Strength and Fracture Mechanism of FDM 3D Printed PLA 477
Abstract 477
1 Introduction 477
2 Methodology 478
3 Result and Discussion 479
4 Conclusion 481
Acknowledgement. 481
References 481
Influence of Glass Fiber Content on the Flexural Properties of Polyamide 6-Polypropylene Blend Composites 482
Abstract 482
1 Introduction 482
2 Experimental 483
3 Results and Discussion 483
4 Conclusions 486
Acknowledgements 486
References 486
Effect of Delamination in Drilling of Natural Fibre-Reinforced Composite 488
Abstract 488
1 Introduction 488
2 Methodology 489
3 Results and Discussions 491
4 Conclusion 493
Acknowledgement 493
References 493
Investigation on Microstructure and Hardness of Aluminium-Aluminium Oxide Functionally Graded Material 494
Abstract 494
1 Introduction 494
2 Experimental 495
3 Results and Discussion 496
4 Conclusions 498
Acknowledgement 498
References 498
The Effect of MAPE Compatibilizer Agent on the Tensile Strength of Recycled PET/HDPE Plastic Composite 500
Abstract 500
1 Introduction 500
2 Experimental 501
3 Result and Discussion 502
4 Conclusion 504
Acknowledgement 504
References 504
Rheological Properties of Magnetorheological Polishing Fluid for Micro Mould Polishing 506
Abstract 506
1 Introduction 506
2 Materials and Method 507
3 Results and Discussion 508
3.1 Effect of CIP Concentration on Shear Stress and Viscosity 508
3.2 Effect of Abrasive Concentration on Shear Stress 509
3.3 D-Optimal Mixture Design of Experiment 510
4 Conclusions 511
Acknowledgement 511
References 511
Effect of Aluminum Surface Treatment on the Damping Properties of Aluminum-Rubber Bonding System 513
Abstract 513
1 Introduction 513
2 Methodology 514
2.1 Surface Treatment of Aluminum 514
2.2 Rubber Compounding and Bonding onto Aluminum 515
2.3 Oberst Beam Method 515
3 Results and Discussions 516
3.1 Surface Roughness Measurements 516
3.2 Oberst Beam Method 516
4 Conclusion 518
Acknowledgement 518
References 518
Manufacturing Processes 519
Finite Element Analysis of Baseplate for Failure Estimation in Light Railway Transit Fastening Systems 520
Abstract 520
1 Introduction 520
2 Structural Analysis 521
3 Simulation Result 523
4 Conclusion 525
Acknowledgments 525
References 525
Enhancement of Surface Integrity in Cryogenic High Speed Ball Nose End Milling Process of Inconel 718 527
Abstract 527
1 Introduction 527
2 Methodology 528
3 Results and Discussion 529
3.1 Surface Roughness Analysis 529
3.2 Microhardness Analysis 530
3.3 Machined Surface Microstructure Analysis 531
4 Conclusions 532
Acknowledgement 532
References 532
Toolpath and Holes Accuracy of Robotic Machining for Drilling Process 534
Abstract 534
1 Introduction 534
2 Experimental Setup 535
3 Results and Discussion 536
3.1 Significant Parameters to Experiment 536
3.2 Develop and Validate Prediction Model 537
3.3 Optimization Responses 537
4 Conclusion 538
Acknowledgement 538
References 538
Optimization of Speed Cylinder and Distance Speed Cylinder Hydraulic Movement of Kobelco Tire Curing Machine 540
Abstract 540
1 Introduction 540
2 Research Methodology 541
2.1 Curing Process 541
2.2 Dry Time 542
2.3 Research Framework 543
3 Result 544
3.1 Dry Time Reduction 544
3.2 Increase Productivity 544
4 Conclusions 545
Acknowledgment 545
References 545
Eco Design for Rooftop in Urban Housing 546
Abstract 546
1 Introduction 546
2 Methodology 547
3 Results and Discussion 548
3.1 Double Skin Façade (DSF) 548
3.2 Air Flow 549
3.3 Gap 549
3.4 Radiant Barrier 550
4 Conclusion 551
Acknowledgement 551
References 551
Investigation on the Effect of Multiple Passes in Plain Waterjet Cleaning of Paint 552
Abstract 552
1 Introduction 552
2 Experimental Work 553
2.1 Material 553
2.2 Equipment 554
2.3 Experimental Design 554
3 Result and Discussion 555
3.1 Effect of Parameters on Paint Loss 555
3.2 Effect of Parameters on Surface Roughness 555
3.3 Visual Inspection 556
4 Conclusion 557
Acknowledgement 557
References 557
Investigation on the Effect of Abrasive Waterjet Parameter on Machining Stainless Steel 559
Abstract 559
1 Introduction 559
2 Experimental Work 560
2.1 Material 560
2.2 Equipment 560
2.3 Experimental Design 561
3 Result and Discussion 562
3.1 Effect of Parameters on Response 562
3.2 Visual Inspection 563
4 Conclusion 564
Acknowledgement 564
References 564
Extension of an Analytical Model for a Contour-Parallel Strategy in the Triangular Pocket Machining 565
Abstract 565
1 Introduction 565
2 Methods 566
2.1 Previous Work 566
2.2 Previous Development of the New Analytical Model in the Contour-Parallel Strategy Work 568
3 Results and Discussion 569
3.1 Derivation of the Proposed Analytical Model 569
3.2 Numerical Example 570
4 Conclusion 571
References 571
Study on Operational Characteristic of Microwave Oven Driven Plasma Spray Device 573
Abstract 573
1 Introduction 573
2 Experimental Procedure 574
2.1 Process 574
2.2 Experimental Setup 575
3 Result and Discussion 575
4 Conclusion 577
Acknowledgement 577
References 577
Comparative Study of Tool Path Strategies in CNC Machining for Part with B-spline Surfaces 579
Abstract 579
1 Introduction 579
2 Method of Machining Operation 580
2.1 Vericut Software 581
3 Result and Analysis 581
4 Conclusion 584
Acknowledgement 584
References 584
Taguchi Multi Respond for Eri Silk/Cotton Yarn Process Parameters Optimization Using Rieter R35 Rotor Open End Machine 585
Abstract 585
1 Introduction 585
2 Materials and Method 586
3 TOPSIS Method 587
4 Results and Discussion 589
5 Conclusion 590
References 591
Effect of Machining Process Parameters on Acceleration Signal in Determining Surface Quality of Milling Process at Ductile Iron 592
Abstract 592
1 Introduction 592
2 Experimental Method 593
3 Results and Discussion 594
4 Conclusions 597
Acknowledgement 597
References 597
Study of Cutting Speed Effects on Lubricant Oil Film Thickness Under Minimum Quantity Lubrication 599
Abstract 599
1 Introduction 599
2 Experimental Setup and Procedure 600
2.1 Preparation of Lubricant Oil and Machining Process 600
2.2 Measurement of Lubricant Oil Film Thickness 601
3 Results and Discussion 602
4 Conclusions 604
Acknowledgement 604
References 604
Tool Deterioration of Stainless Steel 316 in Wet Milling Operation Using Carbide Tool 605
Abstract 605
1 Introduction 605
2 Experimental Method 606
3 Result and Discussion 607
4 Conclusions 609
Acknowledgment 609
References 609
Effect of Lubricating Oil on Sliding Loss and Power Loss of Nylon Gear 611
Abstract 611
1 Introduction 611
2 Experimental Data and Methodology 612
3 Results and Discussion 613
4 Conclusions 616
Acknowledgements 616
References 616
Manufacturing Automation 618
Effect of Grouser Angle of Attack on Performance of Adjustable Robot Wheel Assistive Grouser 619
Abstract 619
1 Introduction 619
1.1 Overview 619
1.2 Study Purpose 620
2 Methodology 620
3 Result and Discussion 621
3.1 Average Force Generated 621
4 Conclusion 623
Acknowledgement 624
References 624
Parametric Study of CNG-DI Engine Operational Parameters by Using Analytical Vehicle Model 625
Abstract 625
1 Introduction 625
2 Modelling Method 626
2.1 The Simulink Model 626
2.2 The Simscape Model 626
3 Simulation Procedure 627
4 Results and Discussion 628
5 Conclusion 629
Acknowledgement 630
References 630
Author Index 631