Recent Advances in Mechanical Infrastructure (eBook)

Preface 6
Contents 7
About the Editors 11
Recent Advances in Manufacturing Infrastructure 12
Experimental Performance Evaluation of Mist Cooling Using Biodegradable Coconut Oil in Turning of EN24 Steel in Minimization of Tool Wear, Surface Roughness, and Chip Thickness 13
1 Introduction 13
2 Literature Reviews 14
3 Experimentation 14
3.1 Setup 14
3.2 Design of Experiments (DOE) and ANOVA 16
3.3 Chip Studies 18
3.4 Comparative Evaluations of Dry, Wet, and Mist Lubrication 19
4 Conclusions 21
References 22
Multi-response Optimization of Ni55.8Ti Shape Memory Alloy Using Taguchi–Grey Relational Analysis Approach 23
1 Introduction 23
2 Experimental Set-up and Experimentation 25
3 Results and Discussion 27
3.1 Effect of Input Process Parameter on MRR 27
3.2 Effect of Input Process Parameter on SR 28
3.3 Multi-objective Optimization Using Taguchi Grey Method 29
4 Confirmation Test 32
5 Conclusions 32
References 33
Evaluation of Surface Roughness by Machine Vision Using Neural Networks Approach 34
1 Introduction 34
2 Problem Definition 35
3 Methodology 36
4 Results and Discussion 37
5 Conclusion 38
References 39
Challenges of Sustainable Manufacturing for Indian Organization: A Study 41
1 Introduction 41
2 Literature Review 42
3 Challenges 43
4 Case Study 43
4.1 Case Study Using SWOT Analysis 45
5 Conclusion 46
References 46
Investigation on the Effect of Input Parameters on Surface Quality During Rotary Tool Near-Dry EDM 48
1 Introduction 48
2 Materials and Methods 49
3 Results and Discussions 50
3.1 The Effect of Selected Process Parameters on SR 52
3.2 Analysis of RT-ND-EDMed Surface Morphology 52
4 Conclusions 53
References 54
Application of Utility Function Approach Aggregated with Imperialist Competitive Algorithm for Optimization of Turning Parameters of AISI D2 Steel 55
1 Introduction 55
2 Imperialist Competitive Algorithm (ICA) 57
3 Experimental Details 58
4 Result and Discussion 59
5 Result and Discussion 62
References 62
Optimization of Quality Characteristics in Laser Drilling of Ti6Al4V Using VIKOR 64
1 Introduction 65
2 Experimental Procedure 66
2.1 VIKOR 66
2.2 Experimentation 68
3 Results and Discussion 70
4 Conclusion 71
References 72
Experimental Investigation on Surface Morphology of Micro-EDMed Ti-6Al-4 V Alloy 73
1 Introduction 73
2 Materials and Method 74
3 Results and Discussions 74
3.1 Effect of Discharge Energy on the Micro-EDMed Surface at Lower Voltage 76
3.2 Effect of Discharge Energy on the Micro-EDMed Surface at Higher Voltage 77
4 Conclusions 77
References 78
Multi-objective Optimization and Experimental Investigation of CNC Oxy-Fuel Gas Cutting Parameters Using Taguchi Coupled Data Envelopment Analysis 79
1 Introduction 79
2 Experimental Setup and Methodology 80
2.1 Data Envelopment Analysis Model (DEA) 81
3 Result and Discussion 82
3.1 Confirmatory Test 84
4 Conclusion 86
References 86
Utility Function Approach Integrated with Fuzzy for Optimization in Milling Glass Fiber Reinforced Epoxy Composites 88
1 Introduction 88
2 Experimental Part 89
2.1 Workpiece Material 89
2.2 Tool Material 90
2.3 Experimental Setup 90
2.4 Design of Experiments (DOE) 90
2.5 Output Responses 90
2.6 Experimental Part 90
3 Conclusion 94
References 94
Design, Analytical Analysis and Manufacturing of 5-Cylinder Hydraulic Fixture with Rotary Table for Machining Case on VMC EZ5 95
1 Introduction 95
2 Literature 96
3 Design, Analytical Analysis and Manufacturing of Hydraulic Fixture 96
3.1 Problem Definition 96
3.2 Component Description 96
3.3 Design of Fixture 97
3.4 Analytical Calculations 98
4 Conclusions 101
References 102
Design Modification for Multi-material Printing with Fused Deposition Modeling 103
1 Introduction 103
2 Available Techniques for Multi-Material Printing 104
2.1 Dual Extruder 104
2.2 Manual Way 105
2.3 Color 3D Printer 105
2.4 Palette from Mosaic Manufacturing 105
3 Scope of Innovation 106
4 Concept Generation 107
4.1 Concept No. 1 108
4.2 Concept No. 2 108
4.3 Concept No. 3 109
4.4 Concept No. 4 110
5 Concept Selection 111
6 Prototyping the Selected Concept 113
7 Conclusion 113
References 115
Comparative Evaluation for Studying the Parametric Influences on Quality of Electrode Using Taguchi Method Coupled with MOORA, DFA, and TOPSIS Method for Electrochemical Machining 116
1 Introduction 117
2 Experimental Setup and Methodology 117
2.1 Machining Parameter Selection 117
3 MOORA Technique 118
4 Desirability Function Analysis 119
5 TOPSIS Method 120
6 Result and Discussion 122
6.1 Optimization Using MOORA Technique, Desirability Function Analysis, and TOPSIS Method 122
6.2 Best Experimental Run 123
6.3 Most Influential Factor 126
6.4 Confirmatory Experiment 128
7 Conclusion 129
References 129
Recent Advances in Thermal Infrastructure 131
Computational Study of Mist Jet Impingement Heat Transfer on a Flat Plate with Slotted Nozzle 132
1 Introduction 134
2 Content 134
2.1 Numerical Method 135
2.2 Equations 135
2.3 Boundary Condition 136
2.4 Grid Independence Test and Turbulence Test 136
3 Results and Discussions 137
3.1 Effect of Volume Fraction 137
3.2 Effect of Bubble Diameter 138
3.3 Effect of Temperature 139
3.4 Effect of Nozzle to Plate Height 139
4 Conclusion 140
References 140
Generation and Characterization of Bio-oil Through Slow Pyrolysis Process from Jatropha Curcas Shell 141
1 Introduction 142
2 Production Methodology 144
3 Characterization of the Bio-oil 146
3.1 Physical Properties 146
3.2 Fuel Properties 146
3.3 Ultimate Analysis 147
3.4 Effect of Blending on Calorific Value 147
4 Conclusion 148
References 148
Feasibility Analysis of Photovoltaic (PV) Grid Tied System for Indian Military Station Considering Economic & Grid Cyber-Security Aspects
1 Introduction 150
2 Case Study: Employment of PV System for Indian Military Station 151
2.1 Resource Potential 151
2.2 Technical Potential 152
3 Cyber Vulnerability of Grid Tied PV System 154
3.1 SCADA Utility for PV Plant 154
3.2 Identifying the Vulnerabilities in SCADA 154
4 Mitigation Methodology Employed in PV System Under Study 156
5 Financial Analysis 157
6 Summary and Conclusion 158
References 158
Inlet and Outlet Geometrical Condition for Optimal Installation of Gravitational Water Vortex Power Plant with Conical Basin Structure 160
1 Introduction 160
2 Study of Past Researches 162
3 Numerical Analysis of Geometry 163
4 Experimental Testing 167
5 Conclusion 170
References 170
An Exergy Analysis and Effect of Condenser and Evaporator Temperature on Ice Production Plant 172
1 Introduction 172
2 Materials and Methods 173
2.1 Capacity, Process Cycle, and Its Layout 173
2.2 Plant Description 175
2.3 Cooling Load Calculation [13] 176
2.4 P-H and T-S Diagram of Ice Plant Based on Actual Data 178
3 Results and Discussions 179
3.1 Performance of Condenser Temperature on Exergy Loss, ?comp, COP, ?II 180
3.2 Performance of Evaporator Temperature on Exergy Loss, ?comp, COP, ?II 181
4 Conclusion 184
References 184
Direct Steam Generation by an Enclosed Solar Parabolic Trough for Enhanced Oil Recovery 186
1 Introduction 186
2 Materials and Methods 187
3 Level of Automation and Data Acquisition 189
4 Results and Discussion 190
4.1 DNI Variations for the Area 190
4.2 Inlet and Outlet Mass Flow with Respect to Time 191
4.3 Effect of DNI on Inlet and Outlet Temperatures 191
4.4 Effect of DNI on Inlet and Outlet Pressures 193
4.5 Effect of DNI on Temperature Variation Along the Receiver Tube Surface 193
5 Conclusions 194
References 195
Fluid Flow Study of Circular Jet Impingement on Flat Plate 196
1 Introduction 197
2 Numerical Modeling 198
3 Solution Methodology 200
4 Boundary Conditions 200
5 Results and Discussions 200
6 Conclusion 202
References 203
Techno-economic Assessment of Indian Power Plant Retrofitted with Calcium Carbonate Looping Capture Method 204
1 Introduction 204
1.1 Calcium Carbonate Looping 206
2 Techno-Economic Analysis of Carbon Capture for 210 MW Power Plant Is as Under 207
3 Conclusion 209
References 209
Estimation of Time-Varying Heat Flux for One-Dimensional Heat Conduction Problem by Hybrid Inverse Method 211
1 Introduction 211
2 JAYA Algorithm 212
3 Conjugate Gradient Method 214
4 Hybrid JAYA-CGM Algorithm 215
5 Results 217
6 Conclusions 219
References 220
Numerical Simulation of Moving Surface Boundary-Layer Control Over Symmetric Aerofoil 221
1 Introduction 221
2 Numerical Simulation 222
2.1 Equations Used in Study 223
2.2 Geometry, Computational Domain and Meshing 223
2.3 Boundary Conditions 224
2.4 Grid Convergence Study 226
3 Results and Discussions 227
4 Conclusion 229
References 229
Transient Analysis of an Injection Mould with Conformal Cooling Channels 231
1 Introduction 231
2 Methodology 232
2.1 Moulds Design with Conformal Cooling Channels 232
2.2 Governing Equations of Injection Mould 233
2.3 Thermal Transient Analysis of Injection Mould 234
3 Taguchi Analysis 237
4 Results and Discussion 238
5 Conclusion 239
References 240
Emission Analysis of a Small Capacity Producer Gas Engine at Higher Hydrogen Concentration and Compression Ratios 241
1 Introduction 242
2 Materials and Methods 242
3 Results and Discussion 244
3.1 Analysis of Emissions at 50% Engine Load Point 244
3.2 Analysis of Emissions at 75% Engine Load Point 245
3.3 Analysis of Emissions at Full Engine Load Point 246
4 Conclusions 246
References 247
Recent Advances in Design Infrastructure 248
Finite Element Analysis of Conformal Cooling for Reduction of Cycle Time to Enhance Performance in Plastic Injection Molding Process 249
1 Introduction 249
2 Methodology and Model 250
2.1 CAD Model 250
2.2 Governing Equation and Boundary Conditions 251
3 Result and Discussion 252
3.1 Gate Location 252
3.2 Fill Analysis 252
3.3 Bulk Temperature 253
3.4 Cooling Analysis 254
4 Conclusions 257
References 258
Identification of Cracks Length by XFEM and Machine Learning Algorithm 259
1 Introduction 259
2 XFEM Formulation for Crack 260
2.1 Governing Equation 260
2.2 XFEM Approximation 261
3 Inverse Method 263
3.1 Regression Analysis and Classification in Machine Learning 263
4 Solution Procedure 263
5 Results and Discussion 264
6 Conclusion 265
References 266
A Study of Occupant Injuries Classification in Automobile Accidents in Relation to Upper Extremities Bones 267
1 Introduction 268
2 Bone Structure of the Upper Limb 268
3 Types of Bone Fractures 269
4 Bone Fracture Mechanisms 270
5 Abbreviated Injury Scale (AIS) 271
6 Injury Severity Score (ISS) 272
7 PODS—Probability of Death Score 273
8 Types of Accidents Causing Injuries in Upper Extremities 274
9 Occupant Injuries and Their Occurrences 275
10 Impairment 275
11 Recommendation 277
12 Summary/Conclusions 278
References 278
Comparative Dynamic Performance of Configurations of Hole-entry Journal Bearings under Turbulent Regime 280
1 Introduction 280
2 Analysis 281
2.1 Finite Element Formulation 283
2.2 Conditions Applied for Boundary 283
3 Solution Procedure 283
4 Results and Discussion 284
5 Conclusions 291
References 291
Kinematic Analysis of Modified Theo Jansen Mechanism-Based Robot Made of ABS 293
1 Introduction 293
2 Literature Review 294
2.1 Research Gap 295
3 Design and Analysis 295
4 Conclusion 299
References 301
Author Index 302