Advances in Manufacturing II (eBook)

Preface 6
Organization 8
Steering Committee 8
General Chair 8
Chairs 8
Scientific Committee 8
Program Committee 9
Special Sessions 10
Collaborative Manufacturing and Management in the Context of Industry 4.0 10
Sec8 10
Intelligent Manufacturing Systems 10
Sec10 10
Tooling and Fixtures: Design, Optimization, Verification 10
Sec12 10
Advanced Manufacturing Technologies 10
Sec14 10
The Changing Face of Production Engineering and Management in a Contemporary Business Landscape 11
Sec16 11
Enabling Tools and Education for Industry 4.0 11
Sec18 11
Staff for the Industry of the Future 11
Sec20 11
Advances in Manufacturing, Properties, and Surface Integrity of Construction Materials 11
Sec22 11
Materials Engineering 12
Sec24 12
Advanced Mechanics of Systems, Materials and Structures 12
Sec26 12
Virtual and Augmented Reality in Manufacturing 12
Sec28 12
Contents 13
Industry 4.0 Concept 17
Digitization and Intangible Assets in Manufacturing Industries 18
Abstract 18
1 Introduction 18
2 Research Problem 19
3 Methodology 21
4 Results 23
5 Conclusions 27
References 27
Human-Organization Relation in the Perspective of Industry 4.0 29
Abstract 29
1 Introduction 29
2 The Prospect of the Fourth Industrial Revolution in Enterprises 30
3 Changes in Human-Organization Relation in Enterprises in Perspective of the Fourth Industrial Revolution 32
3.1 Change in the Function of the Employee in the Enterprise 33
3.2 Competence Needs of Enterprises 34
4 Discussion 36
5 Summary 37
References 38
Edge Computing Technologies as a Crucial Factor of Successful Industry 4.0 Growth. The Case of Live Video Data Streaming 40
Abstract 40
1 Introduction 40
2 Cloud Computing vs. Edge Computing 41
3 Edge Computing as an Important Element of Industry 4.0 Development 44
4 Example of Implementation Concept in Video Data Streaming 48
5 Conclusions 51
Acknowledgments 51
References 52
Model Proposal to Evaluate the Quality of a Production Planning and Control Software in an Industrial Context 53
Abstract 53
1 Introduction 53
2 Production Planning and Control Systems 54
3 System Requirements Specification Model 55
3.1 Selection Criteria and Parameters 55
3.2 Correlation Between Selection Criteria 57
4 Results and Discussion 59
5 Conclusion 61
Acknowledgments 61
References 61
Increasing the Production Productivity with Artificial Bee Colony Optimisation Method 63
Abstract 63
1 Introduction 63
2 Methods 64
2.1 Artificial Bee Colony (ABC) 64
2.2 Artificial Bee Colony Algorithm for Drilling Sequence Planning 64
2.3 Solution Construction for ABC Method 65
2.4 Ant Colony Optimisation (ACO) Method 69
2.5 Ant Colony Optimisation Algorithm for Drilling Sequence Planning 70
3 Results 71
4 Conclusion 75
References 76
Comparison of the NC Data Preparation Methods for Drawingless Production 77
Abstract 77
1 Introduction 77
2 Flexible Manufacturing System 78
3 Part Model as a Manufacturing Information Holder 81
3.1 Simulation of CNC Machining 82
4 Conclusion 85
Acknowledgment 86
References 86
Characteristics of Resources as a Determinant of Implementation of the Physical Internet Concept in Supply Chains 87
Abstract 87
1 Introduction 87
2 Theoretical Background 88
2.1 Physical Internet 88
2.2 Resources in Supply Chains 89
3 Survey Studies 90
3.1 Framework of the Study 90
3.2 Stage 1: Academic Survey Study 91
3.2.1 Step 1: Survey Methodology 91
3.2.2 Step 2: Survey Results 92
3.3 Stage 2: Survey Within Practitioners 95
3.3.1 Step 1: Survey Methodology 95
3.3.2 Step 2: Survey Results 98
4 Conclusions 103
Acknowledgments 104
References 104
Model of a Knowledge Management for System Integrator(s) of Cyber-Physical Production Systems (CPPS) 107
Abstract 107
1 Introduction 107
2 System Integrator(s) of Cyber-Physical Production Systems (CPPS) 109
3 Approach to KMStoCPPS 111
4 Tacit Knowledge Base for the Network 115
5 Concluding Remarks 116
References 117
Knowledge Management in Open Industrial Virtual Reality Applications 119
Abstract 119
1 Introduction 119
2 Methodology 120
2.1 Idea of Open Industrial VR Applications 120
2.2 Knowledge Formalization 122
2.3 Knowledge Management Tools 124
3 Selected Use Cases and Results 125
3.1 Presenter of Upholstered Furniture 125
3.2 Virtual Skill Teacher 128
4 Summary 131
Acknowledgments 132
References 132
The Automated Acquisition of Expert Knowledge Using a Service Department as an Example 134
Abstract 134
1 Introduction 134
2 Related Work 135
3 The AA-EK Model 136
4 The Use of the AA-EK Model in a Manufacturing Company – A Case Study 138
5 Conclusions 140
References 140
Virtual Simulation of Machine Tools 142
Abstract 142
1 Introduction 142
2 Materials and Methods 143
2.1 Virtual Reality in Design 143
2.2 Method of Creating a Virtual Reality Application 144
3 Examples of Virtual Simulations 147
3.1 CNC Machine 147
3.2 Delta Robot 148
4 Summary 150
Acknowledgments 150
References 150
Cyber Sickness in Industrial Virtual Reality Training 152
Abstract 152
1 Introduction 152
2 Materials and Methods 153
2.1 Research Aims and Outline 153
2.2 Hardware and Software 154
2.3 Experiment One – Virtual Walk 154
2.4 Experiment Two – Virtual Quality Management 156
3 Results and Discussion 157
3.1 Experiment One 157
3.2 Experiment Two 161
4 Conclusions 163
Acknowledgments 163
References 163
Does Metal Additive Manufacturing in Industry 4.0 Reinforce the Role of Substractive Machining? 165
Abstract 165
1 Introduction – Industry 4.0 165
2 Techniques of Metal Additive Manufacturing (MAM) 167
3 Substractive Machining as the Next Stage of the Technological Process of Metal Parts After AM 171
4 Hybrid Techniques Additive-Subtractive Hybrid Manufacturing (DASH) [29]
Acknowledgments 177
References 177
Ensuring Vibration Reliability of Turbopump Units Using Artificial Neural Networks 180
Abstract 180
1 Introduction 180
2 Research Problem 183
3 Results 184
4 Discussion 187
5 Conclusions 188
Acknowledgments 188
References 188
Interaction in Project Management Approach Within Industry 4.0 191
Abstract 191
1 Introduction 191
2 Methodology 193
3 Integration of Industry 4.0 in the Production 194
4 Supporting Technologies Industry 4.0 in the Production 194
4.1 Internet of Things (IOT) 195
4.2 Cyber-Physical Systems 195
4.3 Big Data 195
4.4 Automation 196
4.5 Machine Learning 196
4.6 Cloud Computing 196
5 Seamless Information Flow 197
6 Project Management and Industry 4.0 Relationship Concept 198
7 Evolution of Project Management Approach Within the Scope of Industry 4.0 200
8 Conclusion 202
References 202
Applying Scrum in New Product Development Process 205
Abstract 205
1 Introduction 205
2 New Product Development Process 206
3 The Agile Approach to Project Management 207
4 Scrum Methodology 208
4.1 Roles [3] 209
4.2 Events [3] 209
4.3 Artefacts [3] 209
4.4 Rules [3] 210
5 Transfer of Scrum Elements Toward NPD 211
6 Conclusions, Recommendations 214
References 215
Smart Industry Solutions 216
Drivers Impacting Cobots Adoption in Manufacturing Context: A Qualitative Study 217
Abstract 217
1 Introduction 217
2 Problem 219
3 Method 219
4 Analysis and Results 220
4.1 Companies Description 221
4.2 Drivers 221
4.2.1 Operational Efficiency 221
4.2.2 Ergonomics and Human Factors 222
4.2.3 Industrial Innovation Context 223
4.3 Alignment with Company Strategy 223
5 Conclusion 224
Acknowledgments 225
References 225
Control of the 6-Axis Robot Using a Brain-Computer Interface Based on Steady State Visually Evoked Potential (SSVEP) 227
Abstract 227
1 Introduction 227
2 State of Art 228
3 Research Equipment 230
4 Research and Results 231
5 Conclusions 235
Acknowledgments 235
References 235
An Innovative Approach of Industrial Robot Programming Using Virtual Reality for the Design of Production Systems Layout 237
Abstract 237
1 Introduction 237
2 Objectives 240
3 Methods 240
4 Application 243
5 Results 244
6 Discussion 247
7 Conclusion 247
Acknowledgments 248
References 248
Localization of Passive RFID Tags by Small Cartesian Robot 250
Abstract 250
1 Introduction 250
2 Materials and Methods 252
3 Experiment Results 257
4 Discussion and Conclusion 259
4.1 Discussion 259
4.2 Conclusion 260
References 260
Analysis of Cooperative Industrial Task Execution by Mobile and Manipulator Robots 262
Abstract 262
1 Introduction 262
2 State of the Art 263
3 Case Study and Equipment Description 264
4 Classification Method and Localization Algorithm 267
4.1 Line up Robot Arm End Effector with Camera Frame 267
4.2 Communication Between Vision and Robot Arm 267
4.3 Detect a New Object Against the Background and Compute the Workpiece Position and Center of Mass 269
5 Qualification of the Experimental Method 270
6 Conclusions 273
References 274
Simulation Modeling of Assembly Processes for Digital Manufacturing 275
Abstract 275
1 Introduction 275
2 Model of a Manufacturing System: A Case Study 277
3 The Results of the Simulation Experiments 281
4 Changing the Complexity of the Model 283
5 Conclusions 285
References 286
An Indicators Framework for Sustainability Assessment of RFID Systems in Manufacturing 288
Abstract 288
1 Introduction 288
2 State of the Art 290
3 Framework 292
3.1 General Assumptions 292
3.2 Indicators 292
3.2.1 Economic Impact Indicators 293
3.2.2 Environmental Impact Indicators 294
3.2.3 Social Impact Indicators 295
4 Results 296
5 Conclusions and Discussion 297
References 298
Automated Training of Convolutional Networks by Virtual 3D Models for Parts Recognition in Assembly Process 301
Abstract 301
1 Introduction 301
2 Research Problem 303
2.1 Principle of New Approach to Teach CNN by Virtual 3D Model 303
2.2 Implementation Idea to Software Solution 304
2.3 Input Images for Teaching 305
2.4 Hardware Implementation to Soc and AR Smart Glasses 306
3 Results and Discussion 308
4 Conclusion 309
Acknowledgments 310
References 310
3D Printed Hand Exoskeleton - Own Concept 312
Abstract 312
1 Introduction 312
2 3D Printing Unique Properties 313
2.1 Technology Itself 313
2.2 Biodegradable Materials 314
2.3 Biocompatibility 314
3 Hand Exoskeleton - Own Concept 314
3.1 General Assumptions 315
3.2 Strengths and Occupations 316
3.3 Weaknesses and Limitations 317
4 Discussion and Conclusions 317
4.1 Other Studies 317
4.2 Limitations of Own Studies 318
4.3 Directions for Further Research 318
4.4 Conclusions 318
References 319
Mechanical Analysis of Leaf Springs Realized by Additive Technologies 321
Abstract 321
1 Introduction 321
2 Materials and Methods 323
3 Experimental 324
4 Results 326
5 Simulation 328
6 Conclusions 329
References 330
An Introductive Training for Welding Workshop: A Biometric Evaluation Using Virtual Reality Scenes to Improve Practice 333
Abstract 333
1 Introduction 333
2 Integrated Review 334
3 Method 335
3.1 Materials 336
3.2 Interface Development 336
3.3 Evaluation Process 339
4 Results Analysis 341
5 Conclusion 344
Acknowledgments 344
References 344
Simulation of Flexible Manufacturing Systems as an Element of Education Towards Industry 4.0 346
Abstract 346
1 Introduction 346
2 Scope and Aim of Education 347
3 Analysis of the Effectiveness of the Flexible Machining Cell Work with Mass Service Systems 349
3.1 Scope and Aim of Laboratory Classes 349
3.2 Theoretical Basics – Mass Service Systems 350
3.3 Mass Service Systems – Classes 351
4 Conclusions 354
References 355
VR and AR in Lean Manufacturing Classes 356
Abstract 356
1 Introduction 356
2 Materials and Methods 357
2.1 Problem and Aim Definition 357
2.2 Lean Manufacturing 357
2.3 Research Outline 358
3 Applications Used in Classes 358
3.1 VR Training Application in LM Workshops 358
3.2 AR Application in 5S Classes 360
4 Results 361
4.1 VR Application 361
4.2 AR Application 362
5 Summary 363
References 364
A Case Study of a Virtual Training Environment 366
Abstract 366
1 Introduction 366
1.1 VR Software Platforms 367
1.2 LPWANs 368
1.3 Security in LPWANs 368
1.4 Our VR Model 369
1.5 Structure 369
2 System’s Architecture 369
3 The VR Training Environment 372
3.1 LPWAN Network Architecture 373
3.2 How Does the Joining Procedure Work? 374
3.3 Keys’ Security Parameters 374
3.4 How to Send a Packet 375
4 End-Users Results 378
5 Future Work 378
Acknowledgments 379
References 379
Virtual and Augmented Reality for Configuring, Promoting and Servicing Household Appliances 382
Abstract 382
1 Introduction 382
2 Related Works 383
2.1 3D Modeling and Interaction 384
2.2 VR and AR in Manufacturing and Marketing 385
3 Virtual Product Configurator 386
4 3D Web Visualization of Products 387
5 Visualization of Products Using AR 388
6 Immersive Visualization of Products 389
7 Immersive Service Guide 390
8 Conclusions and Future Works 392
Acknowledgements 393
References 393
The Effectiveness of Multimodal Sensory Feedback on VR Users’ Behavior in an L-Collision Problem 395
Abstract 395
1 Introduction 395
2 Method 396
2.1 Participants 397
2.2 Apparatus 397
2.3 Task 398
2.4 Procedure and Analysis 398
3 Results 399
4 Discussion 400
Acknowledgments 402
References 402
Intelligent Systems in the Railway Freight Management 404
Abstract 404
1 Introduction 404
2 Analysis of the Freight Market in Europe 405
2.1 The Modern Level of Rail Freight Development 405
2.2 Control and Navigation Systems in Railway Logistics 408
2.3 Directions of Modernization of the Railway Freight Management System 410
3 Improvement of the Management System in Railway Cargo Transportation Based on the Implementation of IoT Technology 411
3.1 Experience in the Implementation of Navigation Systems in Transport Logistics 411
3.2 Opportunities to Upgrade the Management System of Railway Transportation Based on Smart Technologies 413
4 Prospects and Features of the Introduction of a Smart Monitoring System of Railway Freight 417
5 Conclusions 418
Acknowledgments 418
References 418
LiDAR Based System for Tracking Loader Crane Operator 420
Abstract 420
1 Introduction 420
2 Related Work 424
3 Hardware and Software 424
3.1 VLP-16 - Velodyne LiDAR Scanner 424
3.2 ROS – Robot Operating System 426
4 Tracking System 428
4.1 Ground Filtration 428
4.2 Segmentation and Classification 430
5 Conclusions 432
Acknowledgments 433
References 433
Artificial Neural Network-Supported Selection of Materials in Ecodesign 436
Abstract 436
1 Introduction 436
2 Review of Literature 437
3 Methods 438
4 Expert System Supporting the Selection of Materials in Ecodesign Using an Artificial Neural Network 440
4.1 Data Preparation 440
4.2 Artificial Neural Networks for Selection of Materials 441
4.3 Example Operation of a Material Selection Expert System 443
5 Summary 443
Acknowledgments 444
References 444
The Application of Artificial Neural Network in Diagnosis of Sleep Apnea Syndrome 446
Abstract 446
1 Introduction 446
1.1 Sleep Apnea Syndrome 446
1.2 Sleep Study 448
2 Research Problem 449
3 Results 452
4 Discussion 455
5 Conclusions 456
Acknowledgments 456
References 456
Artificial Hand Controlled by a Glove with a Force Feedback 458
Abstract 458
1 Introduction 458
2 Kinematic Model 460
3 Construction of the Mechanical Part 462
4 Control Glove with a Force Feedback 464
5 Experimental Tests 465
6 Conclusion 468
References 469
Author Index 470