Advances in Design, Simulation and Manufacturing (eBook)

Preface 6
Organization 8
Steering Committee 8
General Chair 8
Co-chairs 8
Program Committee 8
Invited External Reviewers 10
Contents 11
Manufacturing and Materials Engineering 17
Implementation of CALS-Technologies in Quality Management of Product Life Cycle Processes 18
Abstract 18
1 Introduction 18
2 Literature Review 19
3 Research Methodology 19
3.1 The Development of a Unified Methodological Approach to Building Quality Management Systems Base ... 19
3.2 Introduction of Information Systems on the Example of Production Planning of Tools at the Machin ... 21
4 Results 25
5 Conclusions 26
References 27
Variation Coefficient and Some Distribution Laws in the Context of Cutting Tools and Other Technical ... 28
Abstract 28
1 Introduction 28
2 Literature Review 29
3 Research Methodology 29
4 Results 29
4.1 Failure Rate and Variation Coefficient 29
4.2 Gauss Distribution 31
4.3 Gamma Distribution 31
4.4 Weibull Distribution and Generalization 33
5 Conclusions 36
References 37
Measurement of Non-rigid Tools Action Force During Finishing 38
Abstract 38
1 Introduction 38
2 Literature Review 39
3 Research Methodology 40
4 Results 43
5 Conclusions 46
References 46
Implementation of Material Flow Simulation as a Learning Tool 48
Abstract 48
1 Introduction 48
2 Literature Review 49
3 Research Methodology 52
4 Results 54
5 Conclusion 55
References 56
Process-Oriented Approach to Fixture Design 57
Abstract 57
1 Introduction 57
2 Literature Review 58
3 Research Methodology 59
3.1 Computer-Aided Fixture Design in Computer Integrated Manufacturing 59
3.2 Process-Oriented Model 60
4 Results 62
4.1 Manufacturing Analysis of the Workpiece 62
4.2 Synthesis and Optimization of Fixture Configurations 63
4.3 Verification of the Mechanical System “Fixture – Workpiece” 64
5 Conclusions 64
Acknowledgements 64
References 64
Technological Assurance of Complex Parts Manufacturing 66
Abstract 66
1 Introduction 66
2 Literature Review 67
3 Research Methodology 68
3.1 Classification of Lever-Type Parts 68
3.2 Typical Manufacturing Process of Lever-Type Parts 71
3.3 Expediency Substantiation of Machining Intensification of Lever-Type Parts 71
3.4 Fixture Design for Lever-Type Parts 72
4 Results 73
5 Conclusions 75
Acknowledgements 75
References 75
Modeling of Foundry Processes in the Era of Industry 4.0 77
Abstract 77
1 Introduction 77
2 Literature Review 77
3 Research Methodology 80
3.1 Data Mining in Foundry Industry 4.0 80
3.2 Data Acquisition in Foundry Processes 81
3.3 Methodology of Data Preparation for Modeling 82
4 Results 83
5 Conclusions 84
References 85
Ansys Simulation of the Joint Strength with the Interference Fit in the Presence of the Shape Geometry Error 87
Abstract 87
1 Introduction 87
2 Literature Review 87
3 Research Methodology 88
4 Results 89
5 Conclusions 92
References 92
Adaptive Profile Gear Grinding Boosts Productivity of this Operation on the CNC Machine Tools 94
Abstract 94
1 Introduction 94
2 Literature Review 95
3 Research Methodology 96
4 Results 102
5 Conclusions 102
References 103
Provision of the Quality of Manufacturing Gear Wheels in Energy Engineering 104
Abstract 104
1 Introduction 104
2 Literature Review 105
3 Research Methodology 106
4 Results 110
5 Conclusions 110
References 111
Combined Laser-Ultrasonic Surface Hardening Process for Improving the Properties of Metallic Products 112
Abstract 112
1 Introduction 112
2 Literature Review 113
3 Research Methodology 113
4 Results 115
4.1 Laser Transformation Hardening Process with Heating Temperature Control 115
4.2 Formation of the Regular Microrelief by the Ultrasonic Tool with CNC 117
4.3 Surface Topography and Hardness 118
5 Conclusions 121
Acknowledgements 121
References 121
Influence of the Scale Factor of Fibers and the Temperature of Structuring on the Physical and Mechanical Characteristics of Hemp Fiber Biocomposites 123
Abstract 123
1 Introduction 123
2 Literature Review 124
3 Research Methodology 124
4 Results 126
5 Conclusions 131
References 131
On the Application of N-2-1 Locating Principle to the Non-rigid Workpiece with Freeform Geometry 132
Abstract 132
1 Introduction 132
2 Literature Review 133
3 Research Methodology 134
4 Results 136
5 Conclusions 140
References 141
Information and Communication Technologies Within Industry 4.0 Concept 142
Abstract 142
1 Introduction 142
2 Literature Review 143
3 Research Methodology 144
4 Results 146
5 Conclusions 147
References 148
Computer Modeling Application for Predicting of the Passing of the High-Speed Milling Machining Hardened Steel 150
Abstract 150
1 Introduction 150
2 Literature Review 152
3 Research Methodology 153
4 Results 155
5 Conclusions 158
References 159
Computer Simulation of the Processes of Mixing in Multilayer Nitride Coatings with Nanometer Period 161
Abstract 161
1 Introduction 161
2 Literature Review 161
3 Research Methodology 162
4 Results 164
5 Conclusions 169
Acknowledgements 169
References 169
Model of Thermal State of the System of Application of Coolant in Grinding Machine 171
Abstract 171
1 Introduction 171
2 Literature Review 172
3 Research Methodology 172
3.1 Characteristics and Parameters of the Cooling System Operation Cycle 172
3.2 Mathematical Model of the Thermal State of the Coolant System 175
4 Results 177
5 Conclusions 179
References 179
Technology of Effective Abrasive Jet Machining of Parts Surfaces 181
Abstract 181
1 Introduction 181
2 Literature Review 181
3 Research Methodology 182
4 Results 189
5 Conclusions 190
References 190
Choice of the Optimal Parameters of the Ultra-Fine Grained Cooper Machining 192
Abstract 192
1 Introduction 192
2 Optimization Model 193
2.1 Optimization Criterions 193
2.2 Technical Limitations 194
2.3 Method of Optimization 194
3 Realization of Optimization Model in MATLAB 195
4 Results and Discussion 197
5 Conclusions 199
Acknowledgements 200
References 200
Obtaining of Porous Powder Materials by Radial Pressing Method 201
Abstract 201
1 Introduction 201
2 Literature Review 202
3 Research Methodology 203
3.1 Theoretical Investigations of the Powder Materials Pressing Process 203
3.2 Experimental Verification of New Pressing Equation and Yield Surface 205
4 Results 209
4.1 Improving Equipment and Tools for Drip of Powder Materials 209
5 Conclusions 211
References 212
Methods for Calculating the Grain Boundary Adsorption Capacity of Nanostructured Copper Based Condensates 214
Abstract 214
1 Introduction 214
2 Literature Review 215
3 Research Methodology 215
4 Results 216
5 Conclusions 220
References 220
Investigation of the Influence of Electro-Impulse Current on Manganiferous Liquid-Alloy 222
Abstract 222
1 Introduction 222
2 Literature Review 223
3 Research Methodology 223
3.1 Analysis of Current Influence on Crystallite Size 223
3.2 Influence of Electro-Impulse Current on Chemical Discontinuity 225
3.3 Influence of Electro-Impulse Modification on Physical Discontinuity 226
4 Results 227
5 Conclusions 227
References 228
Forecasting Real Option Price Model by Means of Evolutionary and Genetic Algorithms 229
Abstract 229
1 Introduction 229
2 Literature Review 230
3 Methodology 231
3.1 Mechanism of Genetic and Evolutionary Algorithms 231
3.2 Application of Genetic Algorithms for Prediction of Optimal Solution 233
4 Results 235
5 Conclusions 238
References 238
Mechanical Engineering 240
Experimental Study of the Power Characteristics Influence on the Hydraulic Efficiency 241
Abstract 241
1 Introduction 241
2 Literature Review 242
3 Research Methodology 243
4 Results 243
5 Conclusions 249
References 250
Increase of Efficiency of Turbine Setting Based on Study of Internal Flows 251
Abstract 251
1 Introduction 251
2 Literature Review 252
3 Research Methods 252
4 Results 254
5 Conclusions 259
References 260
Effect of Abnormal Operation of Turbine Generator on the Resource of Steam Turbine Shafting 261
Abstract 261
1 Introduction 261
2 Literature Review 261
3 Research Methodology 262
4 Results 263
5 Conclusions 267
References 268
Experimental Investigation of Physical and Tribological Properties of Engine Oil with Nano-particles Additives 269
Abstract 269
1 Introduction 269
2 Literature Review 270
3 Research Methodology 270
3.1 Preparation of Lubricant with Nano-particles 270
3.2 Procedure for Preparing Nano Additive Lubricating Oil 272
3.3 Testing of Oils 273
3.4 Flash and Fire Point Test 274
4 Results 276
4.1 The Result of Viscosity Test 276
4.2 The Result of Flash and Fire Point Test 276
4.3 The Result of Vibration Test 277
4.4 FFT Spectrum for Vibration Characteristics at 40 Kg Load 277
4.5 FFT Curve for Vibration Characteristics at 60 Kg Load 278
5 Conclusions 281
References 281
Simulation and Analysis of Passive vs. Magneto-Rheological Suspension and Seat Dampers 283
Abstract 283
1 Introduction 283
2 Literature Review 284
3 Research Methodology 284
4 Results 287
5 Conclusions 291
Acknowledgement 292
References 292
A Semi-implicit Generalized Finite Differences Approach to Simulate Natural Convective Viscous Flows 294
Abstract 294
1 Introduction 294
2 Literature Review 295
3 Research Methodology 295
3.1 Governing Equations 295
3.2 Numerical Scheme 296
3.3 The Finite Point set Method 297
3.4 FPM for General Elliptic Partial Differential Equations 298
4 Results 299
5 Conclusions 301
References 301
Optimal Management of Small Hydroelectric Plants Power Generation in Local Electrical Systems 303
Abstract 303
1 Introduction 303
2 Literature Review 305
3 Research Methodology 306
4 Results 307
5 Conclusions 310
References 311
Effect of Phase Composition on Cavitation Resistance of Ceramics 313
Abstract 313
1 Introduction 313
2 Literature Review 313
3 Research Methodology 314
4 Results 314
5 Conclusions 318
References 318
System Dynamics Model for Continuous Review Inventory System in Demand Shock Conditions 320
Abstract 320
1 Introduction 320
2 Literature Review 321
3 Research Methodology 321
3.1 Continuous Inventory Review System 321
3.2 Feedback System 323
3.3 Dynamic System Model 324
3.3.1 Modeling Method and Tool 324
3.3.2 SD Sub-models of Market Demand and Reorder Policy 325
3.3.3 SD Sub-model of Proportional-Integral-Derivative Controller 325
3.3.4 SD Sub-model of Single-Echelon Logistics System 326
4 Results 327
5 Conclusions 329
References 329
Numerical Study of Outlet Blade Angle Effect on Impeller Characteristics of Double Entry Centrifugal Pump 331
Abstract 331
1 Introduction 331
2 Literature Review 332
3 Research Methodology 333
3.1 Three-Dimensional Computer Models of the Impellers 333
3.2 Mesh Structure and Boundary Conditions 334
4 Results 335
5 Conclusions 337
References 338
Application of Artificial Neural Network for Identification of Bearing Stiffness Characteristics in Rotor Dynamics Analysis 339
Abstract 339
1 Introduction 339
2 Literature Review 340
3 Research Methodology 341
3.1 Bearing Stiffness Characteristics 341
3.2 The Mathematical Model of Rotor Dynamics 341
3.3 Regression Procedure 342
3.4 Using Artificial Neural Network 344
4 Results 345
4.1 Using Regression Procedure 345
4.2 Implementation of Artificial Neural Network 346
5 Conclusions 347
Acknowledgements 348
References 348
Movement of the Particle on the External Surface of the Cylinder, Which Makes the Translational Oscillations in Horizontal Planes 350
Abstract 350
1 Introduction 350
2 Literature Review 351
3 Research Methodology 351
4 Results 355
5 Conclusions 358
References 359
Influence of the Passive Flow Initial Parameters on the Efficiency of Liquid-Vapor Ejectors 360
Abstract 360
1 Introduction 360
2 Literature Review 361
3 Research Methodology 361
3.1 Numerical Research 361
3.2 Experimental Research 364
4 Results 365
5 Conclusions 368
References 368
Constitutive Equation for Numerical Simulation of Elastic-Viscous - Plastic Disperse Materials Deformation Process 370
Abstract 370
1 Introduction 370
2 Literature Review 371
3 Research Methodology 371
4 Results 375
5 Conclusions 376
References 377
Determination of Transfer Functions for Electrohydraulic Servo Drive of Technological Equipment 378
Abstract 378
1 Introduction 378
2 Literature Review 379
3 Research Methodology 379
4 Results 384
5 Conclusions 386
References 387
Influence of the Stochastic Nature Parameters of Throttle Channels on Characteristic of Automatic Balancing Device of the Centrifugal Pump 388
Abstract 388
1 Introduction 388
2 Literature Review 390
3 Research Methodology 390
4 Results 393
5 Conclusions 395
References 395
Comparative Tribological Tests for Face Impulse Seals Sliding Surfaces Formed by Various Methods 396
Abstract 396
1 Introduction 396
2 Literature Review 397
3 Research Methodology 398
4 Results 400
5 Conclusions 404
References 405
Effect of the Parameters at the Inlet to the Rotor of the Jet-Reactive Turbine on Its Efficiency 406
Abstract 406
1 Introduction 406
2 Literature Review 407
3 Research Methodology 407
4 Results 409
5 Conclusions 415
References 415
Chemical Engineering 416
Modeling of the Heating for Cladded Powder in Plasma Jet at Spraying of Coating 417
Abstract 417
1 Introduction 417
2 Literature Review 418
3 Research Methodology 418
4 Results 421
5 Conclusions 422
References 422
Information Support of Optimization Calculation of Vortex Type Granulation Devices 424
Abstract 424
1 Introduction 424
2 Literature Review 425
3 Research Methodology 425
4 Results 430
5 Conclusions 432
Acknowledgements 432
References 432
The Carrier Development for Biofilms on the Basis of Technogenic Wastes for Pollutants Treatment in the Environmental Protection Technologies 434
Abstract 434
1 Introduction 434
2 Literature Review 435
3 Research Methodology 436
3.1 Experimental Set-up of Aerobic Hydrogen Sulfide Removal 436
3.2 Method for Producing a Granulated Carrier Containing Immobilized Microorganisms 436
3.3 Analytical Methods 436
3.4 Microbiological Investigation 438
4 Results 438
4.1 Determination of the Specific Features of the Biofilm Growth in the Surface of the Granulated Carrier Based on Phosphogypsum for Environmental Protection Technologies 438
4.2 Influence of the Diameter of Immobilized Granules on the Sulfide Oxidation 439
4.3 Effect of Granules Hardening Time on Sulfide Oxidation 441
5 Conclusions 443
References 443
The Use of Waveguides with Internal Dissectors in the Process of Regeneration of Industrial Adsorbents by Means of the Energy of Ultrahigh-Frequency Radiation 445
Abstract 445
1 Introduction 445
2 Literature Review 446
3 Research Methodology 447
3.1 Model Definition 449
4 Results 450
5 Conclusions 453
References 454
Obtaining of Multilayer Granules in a Vortex Gas Flow: Automated Complex for Technological Calculation 455
Abstract 455
1 Introduction 455
2 Literature Review 456
3 Research Methodology 457
4 Results 459
5 Conclusions 463
Acknowledgements 463
References 463
Simulation and Design of Welded Plate Heat Exchangers with Channels of Different Corrugation Height 465
Abstract 465
1 Introduction 465
2 Literature Review 466
3 Research Methodology 467
3.1 Mathematical Formulation 467
3.2 Design Algorithm 469
4 Results 470
5 Conclusions 473
References 473
Granulation Process of the Organic Suspension: Fluidized Bed Temperature Influence on the Kinetics of the Granule Formation 475
Abstract 475
1 Introduction 475
2 Literature Review 476
3 Research Methodology 476
4 Results 478
4.1 Temperature Regimes for Organic Suspension Granulation in the Fluidized Bed Apparatus 478
4.2 Theoretical Regularities of Granule Temperature Change in a Fluidized Bed 479
4.3 Study Results of Temperature Influence on the Kinetics of Granule Formation in a Fluidized Bed 480
5 Conclusions 482
Acknowledgement 482
References 482
Design and Study of Conical Pressure-Swirl Atomizers 484
Abstract 484
1 Introduction 484
2 Literature Review 485
2.1 Discharge Coefficient 485
2.2 Sauter Mean Diameter 486
3 Research Methodology 487
4 Results 487
5 Conclusions 490
Acknowledgement 491
References 491
Investigation of the Process of Saturation of the Filter Liquid of Soda Production with Ammonia and Carbon Dioxide in the Production of Ammonium Chloride 493
Abstract 493
1 Introduction 493
2 Literature Review 494
3 Research Methodology 494
4 Results 495
5 Conclusions 499
References 499
Modelling of Liquid’s Distribution and Migration in the Fibrous Filter Layer in the Process of Inertial-Filtering Separation 501
Abstract 501
1 Introduction 501
2 Literature Review 502
3 Research Methodology 502
4 Results 505
5 Conclusions 508
Acknowledgements 508
References 509
CFD Simulation of Ammonium Nitrate Melt in a Perforated Rotating Bucket 510
Abstract 510
1 Introduction 510
2 Literature Review 511
3 Research Methodology 512
4 Results 513
5 Conclusions 516
References 517
Mathematical Model of Corrosive-Mechanic Wear Materials in Technological Medium of Food Industry 519
Abstract 519
1 Introduction 519
2 Literature Review 520
3 Research Methodology 521
4 Results 524
4.1 Simulation Results 524
4.2 Verifying the Adequacy of the Model 524
5 Conclusions 525
References 525
Light and Heavy Pollutant Removal by Modified Swirl Sedimentation Tank – Design and Study 527
Abstract 527
1 Introduction 527
2 Literature Review 528
3 Research Methodology 528
4 Results 530
5 Conclusions 533
Acknowledgements 534
References 534
Investigation of Hydrodynamics During Continuous Vibroextraction in a Liquid–Solid Body System 536
Abstract 536
1 Introduction 536
2 Literature Review 536
3 Research Methodology 537
4 Results 539
4.1 Investigation of the Propagation of Pulsating Turbulent Flows in a Nonflowing Liquid Medium 539
4.2 Investigation of the Structure of Flows Under Continuous Vibroextraction 542
4.3 Mathematical Analysis of the Structure of Flows 545
5 Conclusions 546
References 547
Author Index 548