Advances in Manufacturing, Production Management and Process Control (eBook)

Advances in Human Factors and Ergonomics 2019 6
Preface 8
Advanced Manufacturing 9
Production Management and Process Control 10
Contents 11
Ergonomics in Manufacturing 17
Development of an Intelligent Robotic Additive Manufacturing Cell for the Nuclear Industry 18
Abstract 18
1 Introduction 18
2 Methodology 20
3 Smart Robot Arm and Grasper System 22
4 Automatic Welding System 22
4.1 Linear Motor Driver System and Automatic Turn-Table 23
5 Smart 3D Stereo Vision System for Welding Process 23
5.1 Phobos Camera System 24
5.2 PosCam System 25
6 Implementation and Welding Trials 26
7 Conclusions 26
Acknowledgments 27
References 27
Manageable and Scalable Manufacturing IT Through an App Based Approach 29
Abstract 29
1 Introduction 29
2 Apps for the Industrial Shop Floor 30
3 Manageable and Scalable Industrial App Ecosystem 33
3.1 Role Based Organization 33
3.2 Manageable and Scalable IT Architecture 35
4 Methodological Approach to Identifying App Ideas 37
4.1 Workshops with Stakeholders 37
4.2 Paper Prototyping with Focus Groups 38
5 Evaluation 39
6 Conclusion and Outlook 40
Acknowledgements 40
References 41
Ergonomics Principles for the Design of an Assembly Workstation for Left-Handed and Right-Handed Users 42
Abstract 42
1 Introduction 42
2 Literature Review 44
3 Materials and Method 44
3.1 The Assembly Workstation and the Assembly Task 45
3.2 The Experimental Protocol 46
4 Results 47
5 Discussion 51
6 Conclusions 52
References 53
Impact of Industry 4.0 on Occupational Health and Safety 55
Abstract 55
1 Introduction 56
2 The Concept of Industry 4.0 56
3 Research Method 57
4 Results 58
4.1 Industry 4.0 Opportunities and Benefits for Occupational Health and Safety 58
4.2 Concerns and Issues Deriving from the Application of Industry 4.0 Relevant for the Occupational Health and Safety 61
5 Recommendations Regarding the Integration of OHS into Manufacturing in the Industry 4.0 Context 63
6 Summary 64
References 65
Lean Production Management Model for SME Waste Reduction in the Processed Food Sector in Peru 68
Abstract 68
1 Introduction 68
2 State of the Art 69
2.1 Lean Manufacturing 69
2.2 Quality Management Models 69
3 Contribution 70
3.1 Proposed Model 70
3.2 Model Components 70
3.3 Model Process 72
4 Verification 73
4.1 Description of the Case Study 73
4.2 Validation of the Proposal 74
4.3 Result Analysis 74
5 Analysis 75
5.1 Description of the Scenarios 75
5.2 Analysis of the Scenarios 75
5.3 Future Processes 76
6 Conclusion 76
References 77
Qualitative Features of Human Capital in the Formation of Enterprise Agility. Research Results in Polish Enterprises 78
Abstract 78
1 Introduction 78
2 Factors Determining the Level of Enterprise Agility 79
3 The Concept and Structure of Research on the Impact of Qualitative Features of Human Capital on Shaping the Agility of Enterprises 81
4 Conclusions from Empirical Research 83
5 Summary 86
References 86
Agile Manufacturing 88
Reflections on Production Working Environments in Smart Factories 89
Abstract 89
1 Introduction 89
2 Background 90
3 Method 91
3.1 Contextual Inquiries 91
3.2 Contextual Analysis 91
3.3 Context Type Classification 92
4 Findings 93
4.1 Main Areas of the Affinity 93
4.2 Crosscutting Context Types 96
5 Discussion 97
6 Conclusion 98
Acknowledgments 98
References 98
The Relation of Proexploitation Attributes with Selected Criterion of Agility of Public Transport Vehicles Manufacturing 100
Abstract 100
1 Introduction 100
2 Exploitation and Proexploitation Attributes 101
3 Criterion of Agility and Proexploitation Attributes – Issue and Relation 102
4 Closing Remarks 103
References 105
Management System of Intelligent, Autonomous Environment (IAEMS). The Methodological Approach to Designing and Developing the Organizational Structure of IAEMS 106
Abstract 106
1 Introduction 106
2 Intelligent Autonomous Environment as a Subject to Organizational Structure Designing 108
3 The Methodological Conception of Organizational Structure Designing of IAE 108
3.1 Agile Effect as the Main Strategy of Designing the Organizational Structure of IAE 109
3.2 Dimensions of Organizational Structure of IAE 109
3.3 Methodological Assumption to Modelling of IAE’s Organizational Structure 111
3.4 Methodological Approach to Organizational Design of IAE 111
3.5 Procedures of Organizational Structure Design of IAE 112
4 Conclusions 112
References 113
Lean Manufacturing Model in a Make to Order Environment in the Printing Sector in Peru 114
Abstract 114
1 Introduction 114
2 State of the Art 115
2.1 Lean Manufacturing Philosophy 115
2.2 SMED 116
2.3 Kanban 116
3 Collaborations 116
3.1 Proposed Model 116
3.2 Proposal Development 117
4 Validation 121
4.1 Variables 122
4.2 Analysis of Indicators 122
5 Conclusions 123
References 123
The Influence of Macroenvironment Changes on Agility of Enterprise 125
Abstract 125
1 Introduction 125
2 The Agility 126
2.1 The Business Opportunity 126
2.2 Dimensions of Agility 128
2.3 Domain of Opportunities 129
3 Methodology 130
4 Results 131
5 Discussion and Conclusions 133
References 134
Agile Management Methods in an Enterprise Based on Cloud Computing 136
Abstract 136
1 Introduction 136
2 Cloud Computing – IT Services from the Internet 137
3 Benefits and Threats Resulting from Access to Cloud Computing 138
4 Nozbe – Software Available in the Cloud for Agile Enterprises 140
5 Methods of Securing Cloud Services 141
6 Conclusion 142
References 142
Competencies in Work Environment 144
Competency Model for Logistics Employees in Smart Factories 145
Abstract 145
1 Introduction 145
2 Background 146
2.1 Competency Models 146
2.2 Change to Competencies Caused by Digitalization 147
2.3 Summary of the State of the Art and of the Research Requirement 147
3 Research Methodology 148
3.1 Requirements for the Competency Model 148
3.2 Assessment of Existing Competency Models 149
3.3 Adaptation of the Competency Model 150
4 Logistics-Specific Competency Model for Smart Factories 150
4.1 Competency Categories 151
4.2 Behavioral Anchors 152
4.3 Possible Applications of the Logistics-Specific Competency Model 153
4.4 Review the Logistics-Specific Competency Model 153
5 Case Studies and Evaluation 154
6 Conclusions 155
Acknowledgements 155
References 156
Competency Profiles as a Means of Employee Advancement for a Resource-Efficient Chipping Production 158
Abstract 158
1 Introduction 158
2 Background 159
3 Competency Profiles 162
4 Summary 167
Acknowledgements 168
References 168
Human Aspects in Industrial and Work Environment 170
Cognitive and Organizational Criteria for Workstation Design 171
Abstract 171
1 Introduction 171
2 The Workstation and Its Design Criteria 172
2.1 Factors of Planning and Execution of Task 173
2.2 Seeking the Good Performance of the Task – Quantification 174
2.3 Perception of the Risk and Human Error 175
3 Methodology 176
4 Results and Discussions 177
4.1 Characterization of the Scenario 177
4.2 The Questionnaire 178
4.3 Evaluation of the Results 179
5 Conclusions 182
References 182
Motion Analysis of Manufacturing of Large “Echizen Washi” Japanese Traditional Paper 184
Abstract 184
1 Introduction 184
2 Method 185
2.1 Outline of Experiment 185
2.2 Experimental Participants 185
2.3 Working Method and Work Process 186
2.4 Operation Measurement 188
2.5 Analysis Methods 188
2.6 Operating Time 189
2.7 Sugeta Angle and Area 196
3 Expedition 196
4 Conclusion 197
References 197
Cognitive Analyses for the Improvement of Service Orders in an Information Technology Center: A Case of Study 198
Abstract 198
1 Introduction 198
1.1 Literature Review 199
2 Methodology 200
2.1 Selection of the Task to Analyze 200
2.2 HTA Development 200
2.3 Analysis of Human Error Through TAFEI 201
3 Results 202
3.1 Selection of the Task to Analyze 202
3.2 HTA Development 202
3.3 Analysis of Human Error Through TAFEI 204
3.4 Evaluation of the Mental Workload Through the NASA-TLX 204
4 Discussion 204
5 Conclusions 206
References 207
Design of a Model of Assignment of Workers and Operations that Reduces the Biomechanical Danger in a Panela Productive Unit of Colombia 209
Abstract 209
1 Introduction 209
2 Method 211
2.1 Study Case and Considerations 211
2.2 Ergonomics Parameters 212
2.3 Model Mathematical 212
2.4 Restrictions’ Description and Considerations 214
2.5 Solution Methods and Results 214
3 Discussion 216
4 Conclusions 216
References 217
Job Strain Index by Gender Among Middle and High Managers of the Maquiladora Industry in Ciudad Juarez Mexico 219
Abstract 219
1 Introduction 219
1.1 Problem Statement 220
2 Literature Review 220
3 Methodology 221
3.1 Stage 1: Design of the Questionnaire and Selection of the Sample 221
3.2 Stage 2: Application, Input and Validation of Data 221
3.3 Stage 3: Carrying Out the Descriptive Studies 221
3.4 Stage 4: Conducting Statistical Analyses 222
4 Results 223
4.1 Design of the Questionnaire and Selection of the Sample 223
4.2 Results of Application, Input and Validation of Data 223
4.3 Results of the Descriptive Studies 224
4.4 Results of the Statistical Tests 226
5 Conclusions and Recommendations 227
References 227
The Difference Between Expert and Non-expert Skill in Beauty Services Based on Eye Tracking Technology 229
Abstract 229
1 Introduction 229
2 Method 230
2.1 Equipment Used 230
2.2 Experimental Method 230
2.3 Interview Survey 231
3 Results 232
3.1 Comparison of Work Process 232
3.2 Eye Tracking Technology 232
3.3 Interview Survey 232
4 Discussion 233
4.1 The Difference Between Expert and Non-expert Skill 233
4.2 Eye Tracking Technology for Beauty Service 233
5 Conclusion 233
Reference 234
Evaluation of “Jiai” of Large “Echizen Washi” Japanese Traditional Paper 235
Abstract 235
1 Introduction 235
2 Method 236
2.1 Outline of Experiment 236
2.2 Test Target 236
2.3 Evaluation Participants 237
2.4 Evaluation Method and Interview 238
2.5 Paper Evaluation 238
2.6 Paper Evaluation by Group 242
3 Conclusion 242
References 242
Three-Dimensional Motion Analysis of Mochi Pounding 243
Abstract 243
1 Introduction 243
2 Method 244
2.1 Test Subjects 244
2.2 Measurement Conditions 244
2.3 Measurement Method 244
3 Results 246
4 Discussion and Conclusion 252
Reference 253
Organizational Culture Requirements for the Achievement of World Class Manufacturing 254
Abstract 254
1 Background Information 254
2 World Class Manufacturing 255
3 Organizational Culture 258
4 Organizational Culture and World Class Manufacturing 261
References 261
Research on Thermal Comfort Equation of Comfort Temperature Range Based on Chinese Thermal Sensation Characteristics 264
Abstract 264
1 Introduction 265
2 Test Methods 267
3 Thermal Comfort Equation Correction Method 267
4 Test Results and PMV Equation Correction 268
4.1 Summer Condition 268
4.2 Heating Condition 271
5 Conclusion 274
Acknowledgments 275
References 275
Study on the Perception Characteristics of Different Populations to Thermal Comfort 276
Abstract 276
1 Introduction 276
2 Testing Conditions 278
3 Test Results and Analysis 279
3.1 Rationality Analysis of Evaluation Data 281
3.1.1 Fixed Relative Humidity, Air Velocity, Changed Temperature 281
3.2 Fixed Relative Humidity, Temperature and Variable Air Velocity 281
3.3 Different People Have Different Thermal Sensations 282
4 Conclusion 284
Acknowledgments 284
References 284
Strategic Decision Making Models in Manufacturing and Service Systems 286
A Component Based Model Developed for Machine Tool Selection Decisions 287
Abstract 287
1 Introduction 287
2 Component Based Description of Machine Tools 288
3 Application of the Min-Max Approach to Determine the Selection Score 290
4 Application of the Min-Max Approach in Machine Tool Selection Problem 291
4.1 Calculation of Ranking Scores of Machine Tool Alternatives 292
5 Conclusion 295
References 295
Multiple Service Home Health Care Routing and Scheduling Problem: A Mathematical Model 297
Abstract 297
1 Introduction 297
2 Literature 298
3 Mixed Integer Programming Model for HHCRSP 299
3.1 Assumptions 300
3.2 Notation 300
3.3 Mathematical Model 301
3.4 Example 304
4 Conclusion 304
References 306
Management Model Logistic for the Use of Planning and Inventory Tools in a Selling Company of the Automotive Sector in Peru 307
Abstract 307
1 Introduction 307
2 Progression 308
2.1 Material Requirement Planning (MRP) 308
2.2 Radio Frequency Identification (RFID) 309
3 Contribution 309
3.1 Proposal Overview 309
3.2 Detailed View of the Proposal 310
3.3 Process View 312
3.4 Indicators View 312
4 Validation 314
4.1 Conceptualization 314
4.2 Model Formulation 314
4.3 Evaluation of the Model 315
4.4 Results 315
5 Conclusions 316
References 316
Order Acceptance and Scheduling Problem: A Proposed Formulation and the Comparison with the Literature 318
Abstract 318
1 Introduction 318
2 A New Formulation 320
3 Computational Experiments 322
4 Concluding Remarks 323
References 323
Manufacturing Aspects of Work Improvement 325
Use of Quality Management Tools to Identify Ergonomic Non-conformities in Human Activities 326
Abstract 326
1 Introduction 326
2 The Nature of Ergonomic Non-conformities in the Environment for Human Activities Affecting the Choice of Improvement Measures 327
3 Quality Management Tools 329
3.1 Description of Quality Management Tools 329
3.2 Application of Quality Management Tools to Ergonomic Non-conformities 330
4 Characteristics and Specificity of the Benefits 331
5 Summary 334
References 335
The Method of Ergonomic Design of Technological Devices 337
Abstract 337
1 Introduction 337
2 Management of the TD Operation Subsystem 338
3 Safety Management of the Work System 341
3.1 Efficiency of TD Operation Processes 341
3.2 Effectiveness of the TD Chain of Operation 343
4 Summary 344
References 345
Cognitive and Emotional-Motivational Aspects of Communication to Improve Work Safety in Production Processes: Case Study 347
Abstract 347
1 Introduction 347
2 Methodology of Communication Capacity Assessment 348
3 Results of Reaserch and Discussion 351
4 Conclusions 354
References 355
Benefits on the Field of Ergonomics and Work Safety from Development of the Information System in the Enterprise 357
Abstract 357
1 Introduction 357
2 Ergonomics in Software Design 358
3 Development of the Enterprise Information System 360
4 Ergonomic Features of an IT System 364
5 Conclusions 367
References 368
Production Management and Process Control 369
Six Sigma-Based Optimization Model in Hauling Cut and Fill Exploitation Activities to Reduce Downtime in Underground Mines in Peru 370
Abstract 370
1 Introduction 370
2 State of the Art 371
3 Collaborations 373
3.1 Rationale 373
3.2 Overview 374
3.3 Process View 375
4 Validation 376
4.1 Case Studies 376
4.2 Current Hauling Situation 376
5 Results 377
6 Discussion 378
7 Conclusion 379
References 379
Analysis of the Technological Capability of Linking SMEs in the Electronic Sector to Integrate into the Maquiladora Industry Electronic Sector in Tijuana, Baja California, Mexico 381
Abstract 381
1 Introduction 381
2 Literature Review 382
2.1 Technological Capability 383
2.2 Measurement of Technological Capability 383
3 Methods 384
4 Results 385
4.1 Qualitative Results 385
4.2 Quantitative Results 385
5 Conclusions 390
References 391
Discussion on the Iterative Process in Robust Algorithm A 393
Abstract 393
1 Introduction 393
2 Algorithm 394
2.1 Algorithm A 394
2.2 Algorithm A? 395
3 Simulation 396
4 Conclusion 399
Acknowledgement 399
References 399
Model for Monitoring Socioenvironmental Conflicts in Relation to the Emission of Particulate Matter in the Prehauling Phase of a Surface Mine in Peru 400
Abstract 400
1 Introduction 400
2 State of the Art 402
2.1 Mining in Peru 402
2.2 Evaluation as Related to Mining Activity 402
2.3 Most Important Paper for the Case Study 403
2.4 Motivation 404
3 Socioenvironmental Risk Evaluation Model 404
3.1 Background: 404
3.2 Design 405
3.2.1 Social Conflict Monitoring Model (MMCS) 405
3.2.2 Integrated Gray Clustering and Entropy-Weight Method, IGCEW 405
4 Proposal 406
4.1 Socio-Environmental Risk Evaluation Model 406
5 Results Analysis 409
6 Conclusion 410
References 410
Research on Sampling Inspection Procedures for Bank Service Time Based on Bayes Method 412
Abstract 412
1 Foreword 412
2 Hypothesis Test Theory 413
3 Sampling Procedures for Inspection by Variables 414
4 Sampling Plan for Inspection by Variables 416
4.1 Conventional Sampling Inspection Program 416
4.2 Sampling Inspection Program Based on Bayes Method 417
4.3 Determination of Sampling Quantity and Receiving Constant {/usertwo /lambda} 418
5 Application of Bank Service Time Sampling Inspection Scheme Based on Bayes Method 419
5.1 Sampling Plan in ISO 3951-4 420
5.2 Sampling Plan Based on Bayes Method 420
5.2.1 Conversion of “k” Type Sampling Plan (n, k) and “ /lambda ” Type Sampling Plan /left( {{{/usertwo n}}, {{/usertwo /lambda}} } /right) 420
5.2.2 “ {/usertwo /lambda} ” Type Sampling Plan /left( {{{/usertwo n}}, {{/usertwo /lambda}} } /right) Based on Bayes Method 421
5.3 Comparison of Two Sampling Plans 423
6 Conclusion 423
Acknowledgement 424
References 424
Remaining Useful Life Prediction for Components of Automated Guided Vehicles 425
Abstract 425
1 Introduction 425
2 Estimation Method of State of Charge of Batteries and Prediction of Their Remaining Useful Life for Control of AGV 426
3 H-A MPC of Cooperating AGVs 429
4 Conclusions 433
References 434
Discussion on the Range of Cut-Off Values in Robust Algorithm A 435
Abstract 435
1 Introduction 435
2 Algorithm A 436
3 Simulation 437
4 Conclusion 439
Acknowledgement 439
References 439
Model for Dilution Control Applying Empirical Methods in Narrow Vein Mine Deposits in Peru 440
Abstract 440
1 Introduction 440
2 State of the Art 441
3 Collaborations 443
4 Validation 444
4.1 Initial Values 444
4.2 Rock Mass Characterization and Classification 445
5 Discussion 446
5.1 RMR Tables 446
6 Conclusions 447
References 448
Management Approaches in Contemporary Enterprise 451
Management of Anthropopression Factors in Poland in the Context of the European Union Waste Economy 452
Abstract 452
1 Introduction 452
2 Waste Management in Poland Against the Background of the European Union Countries 455
3 Cross-Border Shipment of Waste in the Aspect of International Law Regulation 457
4 Balance of Cross-Border Waste Transport in Poland 459
5 Conclusions 460
References 461
Human Factors/Ergonomics in eWorld: Methodology, Techniques and Applications 462
Abstract 462
1 Introduction 462
2 Discussion of Results 463
3 Conclusion 467
Acknowledgments 467
References 467
Production, Quality and Maintenance Management 468
Production Management Model Based on Lean Manufacturing for Cost Reduction in the Timber Sector in Peru 469
Abstract 469
1 Introduction 469
2 State of the Art 470
3 Contribution 471
3.1 Proposed Model 471
3.2 Validation 474
4 Conclusions 477
References 477
Production Management Model for Increasing Productivity in Bakery SMEs in Peru 479
Abstract 479
1 Introduction 479
2 State of the Art 480
2.1 Lean Manufacturing 480
2.2 Plant Layout 481
2.3 Method Study 481
2.4 Process Management 481
3 Collaborations 482
3.1 Proposed Model 482
3.2 Model Components 482
3.3 Proposed Model Process 483
3.4 Indicators 484
4 Validation 484
4.1 Panadería Américo E.I.R.L. 484
4.2 As-Is Process 484
4.3 Arena Simulation 484
4.4 Results 485
5 Conclusions 486
References 486
Conditioning of Computerized Maintenance Management Systems Implementation 488
Abstract 488
1 Introduction 488
2 Computerized Maintenance Management Systems 489
3 The Reasons for the Lack of CMMS Implementation 490
4 Factors Adversely Affecting the Implementation of CMMS 492
5 Summary 494
References 495
Analysis of Operational Efficiency in Picking Activity on a Pipes and Fittings Company 497
Abstract 497
1 Introduction 497
2 Theoretical Review 498
2.1 Picking 498
2.1.1 Single Order Picking 498
2.1.2 Zone Picking 498
2.1.3 Batch Picking 498
2.1.4 Wave Picking 498
2.2 Performance of a Distribution Center 499
2.3 Quantitative Concepts of Logistical Support 499
2.3.1 Manhattan Distance 499
2.3.2 Knapsack Problem, Traveling Salesman Problem, the Nearest Neighborhood Method and 2-Opt Exchanges 499
3 Case Study 501
3.1 Products Allocation Problem 501
3.2 Model of Performance Evaluation 502
3.3 Modeling Scenarios 503
3.3.1 Scenario A – Single Order Picking 503
3.3.2 Scenario B – Zone Picking 504
3.3.3 Scenario C – Batch Picking 505
3.3.4 Scenario D – Wave Picking 505
4 Final Considerations 505
References 508
Author Index 509