Industrial Controls and Manufacturing -  Edward W. Kamen

Industrial Controls and Manufacturing (eBook)

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1999 | 1. Auflage
230 Seiten
Elsevier Science (Verlag)
978-0-08-050862-7 (ISBN)
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Growing numbers of engineering graduates are finding employment in the control systems area with applications to manufacturing. To be properly prepared for such positions, it is desirable that the students be exposed to the topics of process control, discrete logic control and the fundamentals of manufacturing. Presently there is no existing textbook and/or reference that combine together process control, discrete logic control and the fundamentals of manufacturing. This is a book that fills that gap.
This book integrates together the theory with a number of illustrative examples. Constructive procedures will be given for designing controllers and manufacturing lines, including methods for designing digital controllers, fuzzy logic controllers and adaptive controllers, and methods for the design of the flow of operations in a manufacturing line. One chapter will be devoted to equipment interfacing and computer communications, with the focus on fieldbuses, device drivers and computer networks. There are no existing control-oriented textbooks that bring this material into the picture, although interfacing and communications are becoming a bigger and bigger part of the overall control problem.



* Covers both analog and digital control using P/PI/PID controllers and discrete logic control using ladder logic diagrams and programmable logic controllers
* Contains a brief introduction to model predictive control, adaptive control, and neural net control
* Covers control from the device/process level up to and including the production system level
*Contains an introduction to manufacturing systems with the emphasis on performance measures, flow-line analysis, and line balancing
* Contains a chapter on equipment interfacing with a brief introduction on OLE for process control (OPC), the GEM standard, fieldbuses, and Ethernet
* Material is based on a course with a lab project developed and taught at the Georgia Institute of Technology
* Coverage is at the introductory level with a minimal amount of background required to read the text
Growing numbers of engineering graduates are finding employment in the control systems area with applications to manufacturing. To be properly prepared for such positions, it is desirable that the students be exposed to the topics of process control, discrete logic control and the fundamentals of manufacturing. Presently there is no existing textbook and/or reference that combine together process control, discrete logic control and the fundamentals of manufacturing. This is a book that fills that gap. This book integrates together the theory with a number of illustrative examples. Constructive procedures will be given for designing controllers and manufacturing lines, including methods for designing digital controllers, fuzzy logic controllers and adaptive controllers, and methods for the design of the flow of operations in a manufacturing line. One chapter will be devoted to equipment interfacing and computer communications, with the focus on fieldbuses, device drivers and computer networks. There are no existing control-oriented textbooks that bring this material into the picture, although interfacing and communications are becoming a bigger and bigger part of the overall control problem. Covers both analog and digital control using P/PI/PID controllers and discrete logic control using ladder logic diagrams and programmable logic controllers Contains a brief introduction to model predictive control, adaptive control, and neural net control Covers control from the device/process level up to and including the production system level Contains an introduction to manufacturing systems with the emphasis on performance measures, flow-line analysis, and line balancing Contains a chapter on equipment interfacing with a brief introduction on OLE for process control (OPC), the GEM standard, fieldbuses, and Ethernet Material is based on a course with a lab project developed and taught at the Georgia Institute of Technology Coverage is at the introductory level with a minimal amount of background required to read the text

Cover 1
Contents 8
Preface 10
Chapter 1. Introduction 12
Manufacturing Fundamentals 12
Introduction to Control 14
Problems 17
Chapter 2. Example of a Process Control Problem 20
Continuous-Variable Control 23
The Laplace Transform 26
Return to Level Control 27
Effect of Output Flow 32
Problems 33
Chapter 3. Modeling of Continuous-Variable Processes 38
Transfer Function Representation 39
System Modeling Based on the Step Response 42
Input Delay 49
Problems 52
Chapter 4. Control of Continuous-Variable Processes 58
Closed-Loop Configuration 58
Tracking a Step Reference 61
PI Controller 62
PID Controller 70
Effect of a Disturbance 73
Processes with Input Delay 77
Problems 80
Chapter 5. Digital Control 86
The z Transform 88
Design of Digital Controllers 91
An Alternate Design Approach 98
Problems 101
Chapter 6. Model Predictive, Adaptive, and Neural Net Controllers 106
Model Predictive Controllers 106
Direct Adaptive Control 115
Neural Net Controllers 117
Problems 121
Chapter 7. Discrete Logic Control 124
State Diagram Representation 125
Boolean Logic Equations 132
Generation of Boolean Logic Equations 139
Problems 145
Chapter 8. Ladder Logic Diagrams and PLC Implementation 152
Electrical Ladder Logic Diagrams 153
Software Ladder Logic Diagrams 158
PLC Implementation 162
Bottle-Filling Operation 167
Problems 173
Chapter 9. Manufacturing Systems 176
Performance Measures 177
Flow-Line Analysis 182
Flow-Line Analysis with Machine Breakdowns 189
Line Balancing 192
Problems 197
Chapter 10. Production Control 204
Production Control Schemes 205
Pull Systems 207
A Push-and-Pull System 212
Problems 214
Chapter 11. Equipment Interfacing and Communications 216
Equipment Interfacing 216
Communications 220
Web-Based Studies 225
Appendix A. Further Reading 228
Appendix B. Laboratory Project 230
Process Demonstrator 230
Project Description 232
Index 236

Erscheint lt. Verlag 15.7.1999
Sprache englisch
Themenwelt Naturwissenschaften Chemie
Technik Bauwesen
Technik Elektrotechnik / Energietechnik
Technik Maschinenbau
Wirtschaft Betriebswirtschaft / Management Logistik / Produktion
ISBN-10 0-08-050862-6 / 0080508626
ISBN-13 978-0-08-050862-7 / 9780080508627
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