Advanced Thermoforming - Sven Engelmann

Advanced Thermoforming

Methods, Machines and Materials, Applications and Automation

(Autor)

Buch | Hardcover
352 Seiten
2012
John Wiley & Sons Inc (Verlag)
978-0-470-49920-7 (ISBN)
172,22 inkl. MwSt
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This guide gives an overview and insight into the advanced technology of thermoforming, discussing different processes and applications. It reveals the possibilities of thermoforming from forming, filling, and sealing processes, to using thermoforming technology for cost saving purposes and maximum efficiency.
Introduces the latest innovations in thermoforming materials, processes, and applications

Advanced Thermoforming brings readers fully up to date with the latest standards, processes, materials, and applications in the field. From forming to filling to sealing processes, the author explains everything that can now be accomplished using the most advanced thermoforming technologies available. Moreover, readers learn how to fully leverage these technologies in order to design and manufacture products that meet all specifications at minimum cost and maximum efficiency.

Emphasizing the application of advanced thermoforming for the production of technical parts and packaging, the book:



Guides readers through all facets of development, design, and machine and mold technology


Recommends new technologies that offer higher productivity, better quality, and lower costs


Describes common raw materials used in thermoforming, including how specific materials affect the production process


Explains the proper handling of semi-finished products and formed parts


Sets forth the basic principles of extrusion, an essential process underlying thermoforming


Introduces the latest software techniques to simulate the thermoforming of new products



Throughout the book, readers learn about the latest innovations in thermoforming, from thermoformed automobile body parts to fully automated packaging assembly lines. The author offers valuable content from his interviews with leading industrial thermoformers, sharing insights and tips from their years of hands-on experience with readers.

With Advanced Thermoforming as their guide, polymer and plastics engineering professionals and students can now explore and exploit the full range of possibilities that thermoforming technology offers.

Sven Engelmann is the Director of Polymer Technology at Gerhard Schubert GmbH, where he leads the development of thermoforming technology. He is also a lecturer on thermoforming at the University of Stuttgart and the Aalen University of Applied Sciences in Germany.

Preface xi

1. Introduction 1

2. Basics of Thermoforming and Thermoplastics 5

3. Production of Semifinished Products, Extrusion, and Coextrusion 12

4. Introduction to Technical Parts 28

5. Antenna Radome Manufacturing 29

6. Fuel Tank Production on Sheet Machines 33

7. Automotive Body and Commercial Vehicle Applications 41

8. Production of Refrigerator Liners 48

9. Paint Replacement in Automotive Applications 61

10. Motor Air Intake Made from PA 6 GF 15 70

11. Sanitary Equipment (Sheet Machine) 72

12. Thermoforming and Milling of Large-Scale Formed Parts (Sheet Machine) 76

13. Changeover of Sheet Machines 84

14. Chromed Parts 92

15. Applications in Aircraft and Mass Transportation 94

16. High-Quality and Fully Transparent Products (Sheet Machines) 103

17. Deco Molding and Multi-deco Molding 106

18. Automotive Body Parts Made of PA + ABS 119

19. Softfeel Made from ABS/TPU Material 121

20. Introduction to Packaging 124

21. Optimizing a Thermoforming Process for Packaging 125

22. Analysis of Thermoforming Films 137

23. Advanced Analysis of Thermoforming Films 144

24. Analysis of Thermoformed Products 151

25. Analysis of Completely Formed, Filled, and Sealed Containers 160

26. Automated Packaging 167

27. Production of Flowerpots 179

28. Steel Rule Die Punching 197

29. Production of Meat Trays 200

30. Multilayer Films for Thermoforming Applications 208

31. PET in Thermoforming Applications 211

32. Thermoformed Packaging Made of PLA 227

33. Peel and Reseal 232

34. Foam Packaging with PP and PS 250

35. Blister Packaging of Syringes 257

36. The Production of Drinking Cups 264

37. Ultrasonic Sealing and Cutting in Thermoforming 287

38. Understanding the Brittle Behavior of Polystyrene Cups 293

39. Preprinted Film for Lid Thermoforming 308

40. Flexible Films 311

41. Simulation 316

42. Recycling 324

Glossary 328

Index 329

Reihe/Serie Wiley Series on Plastics Engineering and Technology
Verlagsort New York
Sprache englisch
Maße 163 x 241 mm
Gewicht 621 g
Themenwelt Naturwissenschaften Chemie Organische Chemie
Technik Maschinenbau
Technik Umwelttechnik / Biotechnologie
ISBN-10 0-470-49920-6 / 0470499206
ISBN-13 978-0-470-49920-7 / 9780470499207
Zustand Neuware
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